1. PEMBUKAAN PAINPOINT DRIVEN

Are you facing escalating operational costs and unpredictable throughput in your gold recovery circuit? Key challenges with traditional comminution and liberation often include:

Penggunaan Tenaga Tinggi: Inefficient crushing and grinding can consume excessive power per ton of ore processed, secara langsung menghakis margin keuntungan.
Masa Henti Berlebihan untuk Penyelenggaraan: Frequent breakdowns of underengineered components lead to unplanned stoppages, menghentikan keseluruhan baris pemprosesan anda.
Inconsistent Particle Size Liberation: Poorly calibrated or worn machinery fails to deliver the optimal 100 mesh ke 200 mesh grind critical for maximum gold recovery in cyanidation or gravity circuits.
Kos Penggantian Bahagian Haus Tinggi: The abrasive nature of quartz and host rock leads to rapid deterioration of liners, mati, and shoes, resulting in high recurring parts expenditure and labor.
Had Kebolehskalaan: Older stamp mill designs or piecemeal systems struggle to adapt to increased feed grades or tonnage requirements without major capital overhaul.

Adakah operasi anda mencari yang mantap, engineered solution that addresses these specific pain points with measurable returns? The modern industrial stamp mill represents a significant evolution from its historical counterparts, designed for reliability and costeffective performance in today’s mining environment.

2. GAMBARAN KESELURUHAN PRODUK: INDUSTRIAL STAMP MILL FOR GOLD ORE PROCESSING

Barisan produk ini terdiri daripada tugas berat, mechanized stamp mills engineered for the primary crushing and fine grinding of goldbearing ores. The equipment serves as a core component in mineral liberation, preparing ore for subsequent recovery processes.

Aliran Kerja Operasi:
1. Pengenalan suapan: Runofmine atau bijih primer dihancurkan dimasukkan ke dalam kotak mortar yang tertutup.
2. Perkusi Berjentera: Camdriven, setem berwajaran (kasut) are lifted and dropped in a controlled sequence onto the ore bed within the mortar box.
3. Pengurangan Zarah: The repeated impact fractures the ore along grain boundaries, progressively reducing it to a fine slurry.
4. Pelepasan Buburan: Ground material mixes with water to form a slurry, which passes through a perforated discharge screen for classification.
5. Penyepaduan Litar: The slurry reports to downstream processes such as gravity concentration tables, penumpu emparan, or leaching tanks.

Skop Permohonan & Batasan:
Sesuai Untuk: Hard rock gold ores (mis., urat kuarza), pilot plant operations, smalltomedium scale production plants (1100 TPD), and operations prioritizing mechanical simplicity and robust construction.
Batasan: Tidak sesuai untuk lembut, clayrich material without prior scrubbing; memerlukan saiz suapan yang konsisten (biasanya 2"); less energyefficient than ball mills for very hightonnage operations (>150 TPD).

3. CIRI TERAS

Pembinaan Rangka Modular | Asas Teknikal: Fabricated hightensile steel sections with precision alignment mounts | Faedah Operasi: Allows for staged installation, easier site relocation, and simplified future expansion | Kesan ROI: Reduces initial installation labor costs by an estimated 1520% and protects longterm asset flexibility.

Komponen Haus Aloi yang Dikeraskan | Asas Teknikal: Chromiummolybdenum steel stamps (kasut) and manganese steel mortar box liners | Faedah Operasi: Withstands extreme abrasive impact, extending service life between replacements | Kesan ROI: Data lapangan menunjukkan a 4060% reduction in annual wear part costs compared to standard carbon steel components.

Precision Cam Shaft & Perhimpunan Galas | Asas Teknikal: Forged steel cam shaft with sealed roller bearings in an oilbath housing | Faedah Operasi: Ensures consistent stamp lift height and drop frequency with minimal friction losses | Kesan ROI: Delivers reliable throughput while reducing drive motor energy consumption by up to 10% versus bushed designs.

Adjustable Discharge Screen System | Asas Teknikal: Quickchange screen panels with variable aperture sizing | Faedah Operasi: Operators can control final grind size to optimize liberation for specific ore characteristics | Kesan ROI: Enables process tuning that can improve downstream gold recovery rates by 25%, memberi kesan langsung kepada pendapatan.

Integrated Water Injection & Penindasan Debu | Asas Teknikal: Manifold with calibrated nozzles inside the mortar box | Faedah Operasi: Eliminates airborne silica dust at source, ensuring a safer workplace and compliant operation | ROI Impact Mitigates major regulatory risk and associated fines while protecting worker health.

Sistem Pelinciran Grease Berpusat | Asas Teknikal: Networked lines feeding all major bearing points from a single station | Faedah Operasi: Membolehkan selamat, rapid routine maintenance during short scheduled stops; extends bearing life | ROI Impact Cuts scheduled lubrication downtime by 70% dan menghalang kegagalan galas yang mahal.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Legacy Designs) | Penyelesaian Kilang Setem Kami | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Adanya / Masa aktif| 8085% (kerap berhenti tanpa dirancang) |> 92% (kebolehpercayaan kejuruteraan) |> 812% penambahbaikan |
| Tan per kWj| Berbeza secara meluas; selalunya tidak cekap| Optimized cam profile & drive train| Hingga 15% lebih cekap |
| Pakai Part Life (Kasut)| 500 800 waktu operasi| 1,200 1,500 waktu operasi| +50% ke +80% penambahbaikan |
| Mengisar Konsisten (150 mesh)| +/ 15% variance in output| +/ 7% variance in output|< 50% pengurangan dalam varians |
| Waktu Buruh Penyelenggaraan Tahunan| High due to manual lubrication & part change complexity| Reduced via centralized systems & reka bentuk modular|<3040% pengurangan |

5. SPESIFIKASI TEKNIKAL

Julat Model & Kapasiti: Three standard models offering throughput from 1 Tan Sejam (Tph) for pilot plants up to 8 TPH for continuous production lines.
Keperluan kuasa: Bergantung pada model; daripada 15 kw (20 Hp) ke 45 kw (60 Hp) pemacu motor elektrik. Configured for standard industrial voltages (400V/50Hz atau 480V/60Hz).
Spesifikasi Bahan: Pelapik Kotak Mortar: ASTM A128 Keluli Mangan (1114%). Setem/Kasut: Aisi 4140 Keluli Aloi, dipanaskan. Bingkai: Keluli Struktur ASTM A36.
Dimensi Fizikal (Model Terbesar): Lebih kurang. Panjang: 3m x Width 2m x Height 2m . Berat lebih kurang 6 tan .
Environmental Operating Range Designed for ambient temperatures from 5°C 40°C . Dust suppression system ensures operation within stringent air quality regulations.

6. SENARIO APLIKASI

MidScale Hard Rock Mine West Africa Challenge An operation experienced rapid wear on hammer mill components processing highsilica ore leading downtime every weeks inconsistent grind affecting cyanide leach recovery Solution Installation of a TPH heavy duty stamp mill as the primary grinder ahead of the ball mill circuit Results Stamp mill absorbed the most abrasive crushing stage Wear on downstream ball mill liners decreased by Annual maintenance parts costs reduced by Overall plant availability increased by

Artisanal & SmallScale Mining Cooperative South America Challenge Multiple small teams using manual crushers inefficient mercury amalgamation processes needing consistent fine grind improve recovery move toward cleaner extraction Solution Centralized processing plant built around two TPH industrial stamp mills feeding shared gravity concentration tables Results Provided predictable controllable feed size eliminated manual crushing labor Gold recovery via gravity methods increased from an estimated quantifiably measured providing economic justification for mercuryfree technology

7 PERTIMBANGAN KOMERSIL

Equipment Pricing is tiered based on capacity drive configuration
Basic Tier Includes core stamp mill frame cam assembly motor drive base wear parts
Premium Tier Adds integrated lubrication system spare parts kit advanced motor controls
Optional Features Water recycling systems sound dampening enclosures automated feed controllers
Service Packages Annual inspection parts discount agreements hour technical support remote diagnostics
Financing Options Available through partner institutions including leasetoown structures tailored payment plans assist with capital expenditure planning

8 Soalan Lazim

What feed size does your stamp mill require Optimal performance is achieved with feed material reduced to minus inches mm via a primary jaw crusher

Can this system integrate with our existing gravity or leaching circuit Yes the discharge slurry is designed be compatible with standard sumps pumps distribution systems downstream processes

How does operational noise compare traditional designs Engineered bases sound insulation options reduce operational noise levels significantly often meeting sitespecific requirements without full enclosure

What is the typical delivery lead time For standard models lead time is weeks from order confirmation Custom configurations may require additional time

What training is provided for our operations team Comprehensive operational manuals are supplied along with optional onsite commissioning operator training sessions conducted by our field engineers

Are wear parts readily available We maintain strategic global inventory of critical wear components ensuring expedited shipping minimize potential production delays

Do you offer performance guarantees Yes we provide guaranteed throughput capacity within specified parameters based on agreed feed characteristics particle size distribution