1. PEMBUKAAN PAINPOINT DRIVEN

Are you facing persistent bottlenecks in your primary crushing and liberation circuit? Inefficient gold recovery often stems from inadequate ore preparation, secara langsung memberi kesan kepada keuntungan anda. Pertimbangkan cabaran operasi biasa ini:
Throughput Rendah & Masa Henti yang Tinggi: Aging or undersized stamp mills struggle with modern ore volumes, causing processing delays and costly production halts for maintenance.
Inconsistent Particle Size: Poorly calibrated drops or worn components yield unevenly crushed ore, compromising downstream cyanidation or gravity recovery efficiency and leaving valuable gold locked in larger particles.
Kos Operasi Berlebihan: Penggunaan tenaga yang tinggi bagi setiap tan bijih yang diproses, coupled with frequent manual adjustments and the laborintensive replacement of heavy stamps and mortars, menghakis margin keuntungan.
Material Handling Inefficiency: The process of manually feeding ore to the battery and removing crushed material is not only slow but also poses significant safety risks.

Is your current operation sacrificing recovery rates due to suboptimal liberation? Are maintenance costs for your comminution equipment cutting into your profitability? Yang moden, reliable stamp mill for gold mining is a proven solution designed to address these exact issues.

2. GAMBARAN KESELURUHAN PRODUK: Kilang Setem Emas Tugas Berat

This equipment is a mechanized, industrialgrade stamp mill battery engineered for the reliable primary crushing and liberation of goldbearing quartz ores. It operates as a cornerstone asset in small to mediumscale processing plants or as a supplementary unit for specific ore types.

Aliran Kerja Operasi:
1. Suapan Terkawal: Runofmine ore is consistently fed into a centralized hopper, regulating input to the battery.
2. Penghancuran Mekanikal: Camshafts lift and release heavy iron stamps (batteries of 35), which drop onto solid steel mortars containing the ore.
3. Continuous Liberation: The repeated impact fractures the quartz rock, progressively liberating free gold particles.
4. Pelepasan Buburan: Crushed material is flushed with water through grated screens at the mortar base, creating a slurry for downstream gravity separation (mis., menggoncang meja, pintu air).

Skop Permohonan & Batasan:
Sesuai Untuk: Batu keras (lode) gold ores where free gold is encapsulated in quartz; operasi yang memerlukan teguh, relatively simple technology; sites with limited access to complex grid power.
Batasan: Tidak sesuai untuk lembut, bijih tanah liat yang menyebabkan pembungkusan; less energyefficient than some modern jaw crusher/ball mill circuits for very highvolume operations; requires consistent water supply for slurry handling.

3. CIRI TERAS

Modular Battery Design | Asas Teknikal: Independent stamp assemblies mounted on a common camshaft | Faedah Operasi: Allows individual stamps to be taken offline for maintenance without halting the entire mill. Operators can replace shoes or check mortars during scheduled pauses. | Kesan ROI: Reduces unscheduled downtime by up to 30%, mengekalkan sasaran daya pengeluaran.

Komponen Haus Aloi yang Dikeraskan | Asas Teknikal: Highchromium iron castings for stamps and manganese steel liners for mortars | Faedah Operasi: Components withstand extreme repetitive impact abrasion, extending service life under continuous heavy loads. | Kesan ROI: Mengurangkan kosperton untuk bahagian haus dengan purata 40% compared to standard carbon steel components.

Aci Sesondol Ketepatan & Mekanisme Angkat | Asas Teknikal: Computerbalanced forged steel camshaft with regulated lift height adjustment | Faedah Operasi: Ensures uniform drop height and impact force across all stamps, producing a consistent 20 mesh product size critical for optimal gold recovery. | Kesan ROI: Improves downstream recovery efficiency by delivering uniformly liberated ore, minimizing reprocessing.

Integrated WaterFlush System | Asas Teknikal: Manifold piping with adjustable flow valves to each mortar box | Faedah Operasi: Provides controlled slurry formation and immediate removal of crushed material, preventing screen clogging and reducing dust. | Kesan ROI: Enhances operational safety by suppressing silica dust and increases processing speed through efficient material transport.

Sistem Pelinciran Grease Berpusat | Asas Teknikal: Automated network delivering lubricant to all major bearings and wear points on a timed cycle | Faedah Operasi: Eliminates manual greasing requirements in hardtoreach areas, ensuring optimal bearing life and reducing lubricationrelated failures. | Kesan ROI: Cuts routine maintenance time by approximately 15 hours per week and extends major overhaul intervals.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Kilang Setem Warisan) | Penyelesaian Kilang Setem Kami | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Adanya (Masa aktif)| ~7580% due to lengthy component changes| >92% via modular design & quickchange parts| +15% masa operasi |
| Tons Processed per Wear Part Set| 5,000 7,000 tan| 10,000 12,000 tan (data medan yang disahkan)| +70% material processed |
| Penggunaan Tenaga Khusus| ~56 kWh per ton crushed| ~44.5 kWh per ton crushed (optimized drive train)| 20% energy cost per ton |
| Target Product Size Consistency (20 mesh)| ±15% variance across battery| ±8% variance across battery (precision cam control)| +47% size uniformity |

5. SPESIFIKASI TEKNIKAL

Kapasiti & Penilaian: Configurable as 3stamp or 5stamp battery units. Julat throughput daripada 0.5 ke 2.5 tan per jam, bergantung kepada kekerasan bijih dan saiz makanan.
Keperluan kuasa: Driven by a single electric motor (pilihan daripada 30 HP ke 75 Hp). Can be adapted for diesel power generation in remote locations.
Spesifikasi Bahan: Stamp stems from hightensile steel; Stamp shoes from NiHard alloy iron; Mortar boxes lined with replaceable AR400 manganese steel plates; Structural frame from heavyduty rolled steel sections.
Dimensi Fizikal (5Unit Setem): Lebih kurang. Panjang: 3.5m x Lebar: 1.8m x Tinggi: 2.2m (tidak termasuk corong suapan). Total weight approx.: 8,500 kg.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 10°C hingga +45°C. All bearings are sealed against dust and moisture ingress.

6. SENARIO APLIKASI

SmallScale Mining Cooperative Challenge:| Cabaran:| A cooperative in West Africa used manual crushing followed by rudimentary stamp mills, experiencing low throughput (<0.3 t/hr) and estimated gold losses exceeding 30% due to poor liberation.

Penyelesaian:| Implementation of two standardized 3stamp mill batteries with integrated slurry launders feeding centralized shaking tables.| Keputusan:| Throughput increased to 1.8 t/hr across both units. Consistent crushing improved gravity recovery yields by an estimated 25%, paying back the equipment investment within 14 bulan beroperasi.

Historic Mine Tailings Reprocessing Challenge:| Cabaran:| A project in South America aimed to reprocess old tailings but required gentle yet effective liberation to avoid excessive sliming of already fine material unsuitable for standard crushing.| Penyelesaian:| A customconfigured stamp mill with reduced drop height was deployed as the primary crusher to break conglomerates without pulverizing the existing finer fractions.| Keputusan:| The unit achieved targeted liberation without generating excess fines below 100 mesh, enabling efficient cyanidation of the newly fractured material and improving overall project viability.

7 PERTIMBANGAN KOMERSIL

Peringkat Harga Peralatan: Pricing is structured around the stamp battery configuration:
Tier I – Base Unit
Tier II – Base Unit + Spares Kit
Tier III – Turnkey Package
Ciri Pilihan & Naik taraf: Diesel power pack integration; Penderia pemantauan getaran lanjutan; Automated feed conveyor systems; Secondary containment sumps.
Pakej Perkhidmatan: Threetiered annual service agreements are available
Gangsa
Perak
emas
Pilihan Pembiayaan: To support capital planning we offer
Direct LeasetoOwn agreements over periods upto five years;

8 Soalan Lazim

Q1 Is this stamp mill compatible with our existing gravity concentration circuit?
Yes industry testing demonstrates its product size distribution is ideally suited for feeding shaking tables sluices or centrifugal concentrators A standard discharge launder can be fabricated to interface directly with your existing setup

Q2 What is the expected operational impact on our labor requirements?
Your operators will benefit from reduced manual handling The centralized feed hopper automated lubrication system significantly decrease direct physical labor compared traditional designs typically requiring one trained operator rather than two

Field data shows that wellmaintained units operate effectively between major inspections This addresses your challenge of frequent unplanned stops

A basic spares kit including shoes die rings gaskets ensures you can perform most wear part replacements immediately minimizing procurement delays

We provide detailed foundation drawings motor specifications Our technical team reviews your site layout prior shipment ensuring all interface points are clearly defined

Standard commercial terms include FOB manufacturing plant with warranty covering defects in materials workmanship Extended warranty coverage available under service packages

Implementation typically requires four weeks lead time Installation commissioning supervised by our engineer usually completed within five working days assuming prepared foundation utilities