1. PEMBUKAAN PAINPOINT DRIVEN

Are you facing persistent challenges in your hard rock gold processing operation? Had kaedah penghancuran dan pengisaran tradisional secara langsung memberi kesan kepada keuntungan anda. Pertimbangkan halangan operasi biasa ini:

Kos Operasi yang Tinggi: Excessive energy consumption from inefficient grinding and frequent, costly maintenance of mechanical components.
Downtime yang tidak dirancang: Premature wear and failure of stamp shoes, mati, and cams lead to inconsistent throughput and lost production hours.
Complex Tailings Management: Inefficient liberation of gold from quartz can result in highergrade material reporting to tailings, mewakili kerugian hasil langsung.
Isu Kebolehskalaan: Difficulty in costeffectively scaling operations to process mediumgrade ore without a massive capital investment in modern, hightonnage milling circuits.
Skill Gap & Kerumitan Operasi: Modern milling systems require specialized technicians, while simpler methods lack the necessary recovery efficiency for complex ores.

Adakah terdapat yang boleh dipercayai, robust solution that balances proven effectiveness with operational simplicity for specific ore types? For many operations, the answer lies in a reengineered approach to a classic technology.

2. GAMBARAN KESELURUHAN PRODUK: HEAVYDUTY MODERN STAMP MILLS FOR GOLD ORE PROCESSING

Our engineered stamp mill solutions are not historical replicas but modernized gravityimpact crushing and grinding machinery designed for specific commercial mining applications. They are engineered for operations processing freemilling gold ores locked in quartz or other competent host rock where cyanidation follows crushing.

Aliran Kerja Operasi:
1. Suapan Utama: Bijih bersaiz (biasanya 2" ke 1") dimasukkan ke dalam kotak mortar.
2. Penghancuran Kesan Graviti: Setem berat yang diangkat secara mekanikal (7502000 lbs setiap satu) are dropped in sequence onto the ore bed within the mortar box.
3. Continuous Grinding & Penggabungjalinan: A controlled flow of water carries the progressively finer material across an amalgamation plate (jika dikonfigurasikan) and out of the mortar box as a slurry.
4. Konsentrasi: The slurry is routed to downstream concentration systems like shaking tables or sluices to recover the liberated gold.

Skop Permohonan & Batasan:
Terbaik untuk: Small to mediumscale operations, loji perintis, toll milling facilities, and regions with limited access to complex technology or grid power. Highly effective on brittle, bijih penggilingan bebas.
Batasan: Tidak sesuai untuk operasi hightonnage (>200 TPD), refractory ores requiring fine grinding (<100 mesh), or highly abrasive materials without specific alloy modifications. Requires consistent ore feed sizing.

3. CIRI TERAS

Reka Bentuk Bingkai Modular | Asas Teknikal: Bolted highcarbon steel construction with vibrationdampening isolators | Faedah Operasi: Pengangkutan yang dipermudahkan, assembly onsite, and reduced foundation stress leading to longterm structural integrity | Kesan ROI: Mengurangkan kos pemasangan sehingga 30% and extends operational lifespan

Forged Alloy Stamp Shoes & mati | Asas Teknikal: Airhardened manganese or chromium alloy steel for optimal impact resistance and wear life | Faedah Operasi: Significantly reduced frequency of component changeouts, maintaining consistent crush weight and grind efficiency | Kesan ROI: Cuts consumable costs by 4060% compared to standard carbon steel components

Aci Sesondol Ketepatan & Reka Bentuk Pengangkat | Asas Teknikal: Computermodeled lift profiles and inductionhardened bearing surfaces | Faedah Operasi: lancar, efficient transfer of power, reduced shock loads on drive systems, and synchronized stamp drops for even feed processing | Kesan ROI: Improves energy efficiency by ~15% and reduces drive motor maintenance intervals

Configurable Amalgamation Section | Asas Teknikal: Interchangeable copper plate mercury retort system with dedicated rinse channels | Faedah Operasi: Provides optional, contained precious metal recovery at the primary grind stage for highgrade pockets | Kesan ROI: Boleh meningkatkan pemulihan keseluruhan dengan 510% on appropriate ores before secondary concentration

Sistem Pelinciran Automatik | Asas Teknikal: Centralized grease manifold with timed dispensers for all major bearings and wear points | Faedah Operasi: Menghapuskan ralat pelinciran manual, memastikan hayat galas yang optimum, and enhances operational safety | Kesan ROI: Mencegah kegagalan galas yang mahal, reducing unplanned downtime related to lubrication issues

Sistem Grate Nyahcas Berubah | Asas Teknikal: Adjustable slot grates at the mortar box discharge allow control over slurry density and particle size | Faedah Operasi: Operators can finetune grind fineness based on realtime ore characteristics and downstream recovery requirements | Kesan ROI: Optimizes performance across varying ore batches, maximizing overall plant recovery rates

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Kilang Setem Warisan) | Modern Engineered Stamp Mill Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Pakai Part Life (Kasut Setem)| 80 120 Waktu Operasi | 250 400 Waktu Operasi| +200% ke +230% |
| Kecekapan tenaga (kWj/Tan)| Dianggarkan 8 10 kWj/Tan| Dianggarkan 6.8 8.5 kWj/Tan| ~15% Penambahbaikan |
| Masa Min Antara Kegagalan (memandu)| ~1,500 Jam (timur.)| >3,000 Jam (sasaran reka bentuk)| +100% |
| Tonnage Throughput Consistency| +/ 20% variance due to wear|/+ 5% variance through wear cycle| +75% Konsistensi |
| Masa Perhimpunan Di Tapak| Extensive field welding/fitting| Bolted modular assembly| ~50% Pengurangan |

_Nota: Energy consumption is highly oredependent; figures are for comparative illustration on similar quartz gold ore._

5. SPESIFIKASI TEKNIKAL

Julat Model & Kapasiti: Available in 3Stamp (0.51 Tph), 5setem (12 Tph), and 10Stamp (24 Tph) unit modular. Konfigurasi tersuai tersedia.
Keperluan kuasa: Motor elektrik dipandu; primary drive motor from 15 Hp (3setem) ke 60 Hp (10setem). Pilihan kuasa diesel tersedia.
Spesifikasi Bahan: Highcarbon steel frame; Aisi 4140 alloy shafts; MnSteel or HiChrome iron wear shoes/dies; bronze sleeve bearings at highwear points.
Dimensi Fizikal (10Unit Setem): Lebih kurang. L6m x W2m x H3m (berhimpun). Direka untuk penghantaran kontena.
Julat Operasi Persekitaran: Designed for operation from 20°C to +50°C ambient temperature with standard lubricants and seals. Dust suppression kit recommended for arid environments.

6. SENARIO APLIKASI

Loji Perintis & Operasi Persampelan Pukal | Cabaran: A junior mining company needed reliable data on metallurgical recovery from multiple zones of a quartz vein deposit without the capital cost of a full milling circuit. Small batch processing with consistency was critical.| Penyelesaian: Installation of a single modular 5stamp mill unit fed by a small jaw crusher. The unit processed >500 ton bulk samples from different zones.| Keputusan: Provided consistent grind size for cyanidation testing across all samples, generating bankable recovery data with <5% variance between runs. The capital cost was 60% lower than a comparable ball mill circuit for this scale.

Artisanal & Perlombongan Berskala Kecil (ASM) Naik Taraf Koperasi | Cabaran: A cooperative was using manual crushing and inefficient grinding methods, kehilangan anggaran 3040% of fine gold to tailings while facing high labor costs.| Penyelesaian: Implementation of two centralized 10stamp mill factories with integrated shaking tables, replacing dispersed manual operations.| Keputusan: Gold recovery rates improved from ~60% to >85%. Daya tampung meningkat sebanyak 300%, allowing profitable processing of lowergrade ore stockpiles. Safety and environmental management were significantly enhanced.

7. PERTIMBANGAN KOMERSIL

Our stamp mill solutions are offered under clear commercial terms designed for business investment:

Peringkat Harga: Pricing is modeldriven based on stamp count/throughput capacity:
Peringkat I (35 setem): Entrylevel pricing for pilot plants or very small operations.
Tahap II (1015 setem): Our most popular range for dedicated smallscale factories.
Peringkat III (Custom MultiUnit): Configured multimill installations with shared infrastructure.

Ciri Pilihan / Pakej:

Base Equipment Package includes mill frame/mechanism/motor
Premium Wear Package upgrades all wear parts to premium alloys
Integrated Recovery Package adds amalgamation plates/mercury retort
Full Plant Package includes primary crusher feed systemand secondary concentration tables

Pakej Perkhidmatan:

1Year Warranty & Sokongan Pentauliahan
3Year Extended Service Agreement covering scheduled maintenance inspections
Sokongan Teknikal OnDemand & Diagnostik Jauh

Pilihan Pembiayaan:

We work with international equipment financing partners familiar with mining projects offering leasetoown structures operating loan tieins typical terms range from months months depending on credit profile

Soalan Lazim:

What is the typical feed size requirement?

Optimal feed is minus inches minus mm Consistent feed size from primary jaw crusher essential prevent packing ensure efficient operation Larger feed reduces throughput increases component stress

Can this integrate into existing cyanidation CIP/CIL plant?

Yes modern stamp mills function as primary grinder producing slurry ideal agglomeration leaching tanks They often paired shaking table concentrator handle higher grade material first For existing plants serve rugged pre grinder ahead finer ball milling reducing load downstream circuit

Apakah penyelenggaraan berterusan yang diperlukan?

Daily visual inspection lubrication Weekly checking bolt tightness shoe die wear Monthly comprehensive bearing cam inspection Wear part replacement schedule depends tonnage processed ore abrasiveness but typically shoes replaced every operating hours under normal conditions

Adakah alat ganti sedia ada?

Yes we maintain strategic inventory key wear components drive parts Standardized designs ensure common parts across model tiers reducing inventory complexity customers Expedited shipping available critical breakdown situations

What training provided operators?

We provide comprehensive digital operation maintenance manuals onsite commissioning training days included purchase This covers safe operation routine adjustment troubleshooting basic procedures Training focused maximizing component life optimizing grind settings