1. PEMBUKAAN PAINPOINT DRIVEN

Menguruskan sanga adalah kesesakan yang berterusan dengan kos yang ketara. Adakah anda menghadapi cabaran operasi ini?
Throughput Tidak Boleh Dipercayai: Inconsistent feed size and hardness cause frequent jams in your primary crusher, halting downstream processing and costing hours of lost production per month.
Pemakaian Berlebihan & Kos penyelenggaraan: The abrasive nature of slag rapidly degrades standard manganese steel components, leading to unscheduled downtime and high spare part expenditures.
Pembebasan Logam yang Tidak Cekap: Incomplete crushing leaves valuable metal trapped within slag aggregates, mengakibatkan kerugian hasil langsung daripada bahan yang tidak dapat dipulihkan.
Kos Buruh Operasi yang Tinggi: Pembersihan manual, pemantauan berterusan, and reactive maintenance tie up skilled personnel on lowvalue tasks.
habuk & Risiko Pematuhan Bunyi: Open crushing processes generate significant fugitive dust and noise, creating environmental hazards and potential regulatory noncompliance.

Is your current slag processing solution addressing these issues effectively, atau adakah ia menyumbang kepada mereka? A purposeengineered slag crusher plant is designed as a systematic response.

2. GAMBARAN KESELURUHAN PRODUK

A modern slag crusher plant is a stationary or semimobile integrated system engineered specifically for the size reduction and liberation of metallics from steel slag, sanga relau letupan, dan hasil sampingan industri lain. It transforms irregular, abrasive slag feed into precisely graded aggregate for sale or further processing.

Aliran Kerja Operasi:
1. Penghancuran utama & Pemeriksaan: Suapan sanga besar (sehingga 800mm) is reduced by a heavyduty jaw crusher. An integrated scalping screen removes fine material (<30mm) to bypass secondary crushing, meningkatkan kecekapan.
2. Menghancurkan sekunder & Pembebasan: Oversize material proceeds to a cone or impact crusher for further reduction, effectively liberating embedded metal pieces from the mineral matrix.
3. Pemisahan Logam & Saiz Akhir: Crushed material passes over magnetic separators (suspended and drum types) untuk mengekstrak logam ferus. A final screening deck classifies the clean aggregate into commercial sizes (mis., 05mm, 510mm, 1020mm).

Skop Permohonan: Integrated steel plants, kawasan pemprosesan sanga sendiri, construction aggregate producers handling industrial byproducts.
Had Utama: Not designed for primary rock mining operations or processing highly cohesive, wet clay materials without preprocessing.

3. CIRI TERAS

Penghancur Utama Tugas Berat | Asas Teknikal: Deep crushing chamber with reinforced manganese steel jaws | Faedah Operasi: Mengendalikan besar, irregular slab slag without bridging; reduces need for prebreaking | Kesan ROI: Lower primary reduction costs by minimizing hydraulic hammer use and associated labor.

Scalping Bersepadu & Bypass System | Asas Teknikal: Grizzly feeder with adjustable grizzly bars precedes primary crusher | Faedah Operasi: Removes sub30mm fines prior to primary crushing, increasing throughput and reducing wear on crusher liners | Kesan ROI: Increases overall plant capacity by up to 25% while cutting liner replacement costs.

HighStrength Magnetic Separation Circuit | Asas Teknikal: Multistage magnetic separation including overband and drum magnets | Faedah Operasi: Pulih >98% of liberated ferrous metal with high purity (>95%), creating a direct revenue stream | Kesan ROI: Turns waste into profit; payback often achieved through metal recovery alone within an estimated operational period.

Sistem Penindasan Debu Berpusat | Asas Teknikal: Encapsulated transfer points with strategically placed fog cannons or bag filters | Faedah Operasi: Controls respirable dust at source, ensuring operator safety and environmental compliance | Kesan ROI: Mitigates risk of regulatory fines and reduces longterm site remediation liabilities.

Kawalan Berasaskan PLC & Panel Pemantauan | Asas Teknikal: Automated sequencing with load monitoring on all major drives | Faedah Operasi: Mendayakan kawalan pengendali tunggal; provides early warning for abnormal conditions like tramp metal or overloads | Kesan ROI: Mengurangkan keperluan buruh lebih kurang 60% for plant operation and prevents catastrophic damage from uncrushables.

Reka Bentuk SkidMounted Modular (Pilihan) | Asas Teknikal: Modul prapasang pada skid Ibeam tugas berat | Faedah Operasi: Significantly reduces civil work and installation time on site; facilitates future relocation | Kesan ROI: Cuts total project commissioning time by up to 40%, mempercepatkan pulangan pelaburan.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Penyelesaian Standard Industri (Basic Jaw Crusher Setup) | Penyelesaian Loji Penghancur Sanga Kami | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Kadar Pemulihan Logam| Singlestage magnet postcrushing (~8590%)| Multistage magnetic separation circuit (>98%)| +8% ke +13% pemulihan |
| Kehidupan Pelapik (Utama)| Keluli Mangan Standard (lebih kurang. 80k tan)| Reinforced Alloy / Pelapik Komposit (lebih kurang. 120k tan)| +50% operational life |
| Masa Beroperasi Sistem| Reactive maintenance model (~85% ketersediaan)| Pemantauan ramalan + reka bentuk akses mudah (~93% availability)| +8% ketersediaan |
| Tan setiap ManHour| Pemakanan manual & multiple operators (~1520 TPH/man)| Automated feeding & kawalan berpusat (~4050 TPH/man)| +100% ke +150% kecekapan |
| Fines Production Control| Uncontrolled generation (35%)| Scalping bypass system (<30mm limited to ~20%)| 15% unwanted fines |

5. SPESIFIKASI TEKNIKAL

Kapasiti Pemprosesan: Boleh dikonfigurasikan daripada 50 TPH kepada 300 TPH based on feed characteristics.
Saiz suapan: Accepts input up to 800mm x 1200mm slab form.
Keperluan Kuasa: Jumlah beban bersambung berjulat dari 250 kw (untuk 50 loji TPH) ke 800 kw (untuk 300 loji TPH). Voltage as per local industrial standards (415V/3/50Hz or equivalent).
Spesifikasi Bahan: Primary wear parts manufactured from modified Hadfield Manganese Steel or proprietary chromium carbide overlays. Structural frames use S355JR grade steel.
Dimensi Fizikal (Typical for 150 Tumbuhan tph): Panjang ~35m, Width ~12m, Height ~8m. Skidmounted design available.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C. Dust emission levels maintained below local statutory limits (biasanya <10 mg/Nm³ at point of generation).

6. SENARIO APLIKASI

Laman Sanga Loji Keluli Bersepadu | Cabaran: Legacy setup used separate excavatormounted breaker and crusher with low magnet efficiency, recovering only ~82% metallics while generating excessive dust.| Penyelesaian: Pemasangan turnkey 200 TPH slag crusher plant with scalping grizzly, dual crushing stages, and threestage magnetic separation.| Keputusan: Metallic recovery increased to 98.5%, generating an additional $180k annual revenue from scrap sales. Dust complaints ceased, and total operating manpower was reduced from 6 shifts/day to 2 shifts/day.

Construction Aggregate Producer Processing Imported Slag | Cabaran: Processing variable feedstock from multiple sources caused frequent jamming in existing impactor crusher and inconsistent final aggregate gradation.| Penyelesaian: Deployment of a modular jawcone configuration slag crusher plant with PLCcontrolled feeder regulation.| Keputusan: Plant throughput stabilized at target 120 TPH regardless of feed variation; final product met EN aggregate standards consistently (>95% of batches). Crusher jamrelated downtime fell from an average of 15 hours/month to under 2 jam/bulan.

7. PERTIMBANGAN KOMERSIL

Loji penghancur sanga kami ditawarkan dalam tiga peringkat utama:
1. Konfigurasi Standard: Includes core crushing circuit with basic magnets and starterlevel controls.
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