Sand Gravel Mining Oem Factory Discount
1. PEMBUKAAN PAINPOINT DRIVEN
Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis keuntungan operasi pasir dan kerikil anda? Key challenges in aggregate processing often stem from the initial material handling and sizing stages. Titik kesakitan biasa termasuk:
Pakai tinggi & Kos penggantian: Abrasive feed material rapidly degrades crusher liners, skrin, and conveyor components, membawa kepada kerap, costly part changes and maintenance labor.
Inefficient Feed & Kemacetan: Inconsistent feed size or volume to primary crushers causes choke feeding or idle time, reducing overall plant throughput and creating downstream processing instability.
Penjanaan Denda Berlebihan: Improper crushing dynamics or equipment selection can produce a higher percentage of outofspec fines, diminishing the yield of valuable, inspec produk.
Masa Henti Tidak Berjadual: Unplanned stoppages for clearing blockages, replacing worn parts, or addressing mechanical failures directly impact production targets and contract fulfillment.
Peningkatan Penggunaan Tenaga: Older or poorly configured equipment operates at suboptimal efficiency, making power costs a disproportionately large line item.
Is your primary reduction stage a source of reliability issues and cost overruns? The solution begins with selecting the right primary crusher engineered for the specific demands of sand and gravel mining.
2. GAMBARAN KESELURUHAN PRODUK: PRIMARY JAW CRUSHER FOR SAND & GRAVEL
Barisan produk ini terdiri daripada tugas berat, stationary and modular primary jaw crushers specifically configured for sand and gravel pit operations. Designed as the first critical stage in your size reduction circuit, it processes runofquarry material into a consistent, manageable product for secondary crushing and screening.
Aliran Kerja Operasi:
1. Quarrydump trucks deposit raw feed into a robust grizzly feeder ahead of the crusher.
2. The feeder regulates material flow into the crusher’s chamber, where a fixed jaw and a reciprocating moving jaw compress the aggregate against each other.
3. Bahan hancur keluar melalui bukaan nyahcas boleh laras (CSS), menentukan saiz produk utama.
4. The sized material is conveyed to the next stage in your processing plant.
Skop Permohonan & Batasan:
Skop: Ideal for processing hard rock (granit, batu perangkap), batu kapur, and highly abrasive natural sand & Kerikil. Suited for hightonnage primary crushing stations.
Batasan: Not designed as a finished product machine; secondary/tertiary crushing is required for most spec products. Maximum feed size is limited by the crusher’s gape dimension.
3. CIRI TERAS
Ruang Penghancuran Dalam & Kinematik yang dioptimumkan | Asas Teknikal: Increased nip angle and longer stroke enhance singlepass reduction ratio | Faedah Operasi: Produces more crushed material per cycle, reducing load on downstream circuits | Kesan ROI: Higher potential plant throughput with same footprint; reduces secondary stage wear.
Bingkai Tugas Berat & NonWelded Construction | Asas Teknikal: Stressrelieved cast steel or fabricated design with reinforced ribs | Faedah Operasi: Withstands high cyclical loading and shock forces from uncrushable material | Kesan ROI: Extended structural life measured in decades; minimizes risk of catastrophic frame failure.
Advanced Liner Retention System | Asas Teknikal: Wedgebased locking mechanism secures jaw plates without backing material | Faedah Operasi: Membolehkan lebih cepat, safer liner changes during scheduled maintenance windows | Kesan ROI: Reduces downtime for liner replacement by up to 50%, peningkatan waktu operasi tahunan.
Pelarasan Hidraulik & Membersihkan | Asas Teknikal: Integrated hydraulic cylinders for setting adjustment (CSS) and clearing tramp metal/blockages | Faedah Operasi: Allows operators to adjust product size or clear chamber remotely in minutes without manual intervention | Kesan ROI: Eliminates hours of dangerous manual labor per event; optimizes CSS for changing feed conditions.
Roda Terbang Inersia Tinggi | Asas Teknikal: Heavy flywheels store kinetic energy during the noncrushing stroke | Faedah Operasi: Smoothes peak power demands, maintains consistent momentum through load variations | Kesan ROI: Reduces strain on drive components (tali pinggang, galas) oleh sehingga 30%; enables operation with lower installed motor horsepower.
Centralized Greasing Point with Automated Option | Asas Teknikal: Singlepoint lube distribution to all major bearings or automated lubrication system (pilihan) | Faedah Operasi: Ensures critical bearings receive correct lubrication consistently; simplifies routine maintenance tasks | Kesan ROI: Extends bearing service life by preventing lubricant starvation; reduces manual maintenance time.
4. KELEBIHAN KOMPETITIF
| Metrik Prestasi | Piawaian Industri (Purata) | Penyelesaian Penghancur Rahang Utama Kami | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Kehidupan Pelapik (Abrasive Gravel) | 180,000 220,000 tan setiap set
5. SPESIFIKASI TEKNIKAL
Kapasiti Julat Model: 200 1,800 Metrik Tan Sejam (MTPH), bergantung pada penggredan suapan dan kekerasan bahan.
Pembukaan suapan: From 800mm x 500mm up to 1500mm x 1300mm.
Keperluan kuasa: Pemacu motor elektrik dari 75 kW kepada 250 kw; dikonfigurasikan untuk piawaian voltan global (mis., 400V/50Hz or 460V/60Hz).
Spesifikasi Bahan: Kekuatan tinggi dipadamkan & tempered steel shafts; Plat rahang keluli mangan (14%18% Mn); Galas penggelek sfera tugas berat.
Dimensi Fizikal (Model Biasa): Lebih kurang. Panjang: ~5m; Lebar:~3m; Ketinggian:~3m (excluding feeder). Modular designs available for simplified transport.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C; pengedap habuk melindungi galas daripada kemasukan zarah; corrosionresistant paint systems standard.
6. SENARIO APLIKASI
LargeScale Alluvial Gravel Pit Operations
| Cabaran:| A major Midwest producer faced excessive wear costs from highly abrasive glacial till feed (<80mm), causing liner changes every six weeks on their existing primary crusher.
Penyelesaian:
Implementation of our heavyduty jaw crusher with proprietary manganese alloy liners optimized for abrasion resistance.
Keputusan:
Liner life extended to an average of four months between changes—a >60% improvement—reducing annual liner costs by approximately $45k USD while maintaining throughput at over $600 MTPH.
Hard Rock Quarry Diversifying into Sand & kerikil
| Cabaran:| A granite quarry expanding into concrete sand production needed a versatile primary that could handle occasional oversize rock while efficiently processing riverrun gravel without generating excessive fines.
Penyelesaian:
Installation of our jaw crusher with hydraulic adjustment system allows operators to quickly modify CSS based on feed type—wider setting for gravel (~125mm), tighter setting for harder rock (~90mm).
Keputusan:
Achieved consistent product gradation from variable feed sources with less than +/5% variation in key sieve sizes after secondary crushing.Fines generation (<4 mesh) reduced by an estimated $15%, increasing saleable product yield.
7.PERTIMBANGAN KOMERSIL
Our direct OEM factory model provides significant value through competitive pricing tiers based on configuration:
• Base Equipment Tier:Covers core crusher assembly,pemacu motor,and standard lubrication system.Pricing scales with model capacity.
• Enhanced Configuration Tier:Bundles popular options including automated grease systems,pemacu frekuensi berubah-ubah(VFDS)for soft start/speed control,and integrated motor bases.Package discounts apply.
• Full Station SkidMount Tier:A complete preassembled primary station including grizzly feeder,penghancur,corong lonjakan,and walkways.Readyforsite installation,maximizing contractor savings.
Service packages are available separately,ranging from basic commissioning support to comprehensive multiyear planned maintenance agreements that include scheduled inspections,buruh,and discounted parts.Financing options through partner institutions can structure payments over $3660 months$to align capital expenditure with cash flow generated by increased production
8.Soalan Lazim
Q:Apakah masa utama biasa daripada penempatan pesanan?
A.For standard models within our catalog lead times range from $1220 weeks$depending on final specifications.Complex custom configurations may require additional engineering time
Q.Are your machines compatible with existing secondary/tertiary circuits?
A Yes Our engineering team can review your current plant flow sheet to ensure proper integration including discharge conveyor heightproduct sizingand capacity matching
Q What kind of operational training do you provide?
A We offer comprehensive onsite training covering safe operationroutine maintenance proceduresand basic troubleshooting This is typically conducted during commissioning
Q How does your pricing compare to aftermarket rebuilds of my current equipment?
A While an initial capital investment is required field data consistently shows that new OEM equipment delivers lower total cost of ownership(Tco)$over a $5year period due to higher efficiencyreduced downtimeand predictable maintenance costs compared to rebuilt machinery approaching endofdesign life
Q Adakah anda menyediakan jaminan prestasi?
A Yes We provide guaranteed minimum capacity(tonase)$and product gradation curves based on certified analysis of your representative feed sample subject to agreedupon operating parameters
Q What are the payment terms?
A Standard commercial terms are $30%$downpayment upon order confirmation$60%$prior to shipmentand $10%$upon completion of successful commissioning LetterofCredit(LC)$arrangements are also accepted