1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang semakin meningkat dan masa henti yang tidak menentu menghakis margin keuntungan pasir dan kerikil anda? Commercial operators consistently face critical challenges: inefficient material classification leading to product rejection, excessive wear from abrasive feed, penggunaan tenaga yang tinggi bagi setiap tan yang diproses, and unplanned maintenance halting entire production lines. Isu ini secara langsung memberi kesan kepada keuntungan anda. How can you increase throughput without expanding your footprint? What solutions exist to reduce the total cost of ownership for your core processing equipment? Is your current operation optimized for the varying feed conditions typical in aggregate mining? The answer lies not just in equipment, but in precisionengineered systems designed for the specific demands of sand gravel mining.

2. GAMBARAN KESELURUHAN PRODUK

Barisan produk ini merangkumi tugas berat Sand Gravel Mining Screens, specifically highfrequency vibrating screens and trommel screens engineered for classification, scalping, and dewatering in aggregate processing plants. Aliran kerja operasi diperkemas: 1) Feed material is uniformly distributed onto the screen deck; 2) Frekuensi tinggi, lowamplitude vibration stratifies and conveys material; 3) Precise aperture sizing separates particles into specified aggregates (mis., bersaiz besar, produk, Denda); 4) Sized fractions are discharged onto designated conveyors. This equipment is applied in primary screening after crushing, final product sizing, and washing/scrubbing circuits. It is not designed as a standalone crusher or for extremeduty slag or metallic ore processing without specific configuration.

3. CIRI TERAS

Patented NonBlind Mesh System | Asas Teknikal: Multitensioned, interlocked polyurethane screen panels with reinforced apertures | Faedah Operasi: Dramatically reduces pegging and blinding from moist, claybound materials, mengekalkan daya pengeluaran yang konsisten | Kesan ROI: Data medan menunjukkan sehingga a 40% reduction in screen changeout downtime and a 15% increase in effective screening area utilization.

Modular Deck Vibration System | Asas Teknikal: Independently driven, externally mounted vibration motors per deck section | Faedah Operasi: Allows for adjustable stroke and frequency on individual decks to handle varying material profiles within a single machine | Kesan ROI: Enables processing of blended feeds without performance loss, improving yield by an average of 812% as per industry testing.

Pakej Pelapik Tahan Lelasan | Asas Teknikal: Bolton wear liners manufactured from AR400 steel at all critical contact points | Faedah Operasi: Protects the main frame structure from abrasive wear, extending the structural life of the equipment by years | Kesan ROI: Eliminates costly frame repair or replacement, reducing lifetime capital expenditure by a documented 25%.

Centralized Greasing & Titik Pemantauan Keadaan | Asas Teknikal: Manifolded lubrication lines leading to all major bearing points with integrated sensor ports | Faedah Operasi: Your maintenance team can perform routine servicing safely and in minutes rather than hours | Kesan ROI: Reduces scheduled maintenance windows by 60% and provides data for predictive maintenance, avoiding catastrophic bearing failures.

LowProfile, HighStrength Side Plate Design | Asas Teknikal: Analisis Unsur Terhingga (FEA)optimized steel plates with reinforced crossmembers | Faedah Operasi: Provides exceptional structural integrity for highcapacity loads while minimizing overall machine height for easier integration into existing plants | Kesan ROI: Lowers installation costs and simplifies feed hopper design.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri | Our Sand Gravel Mining Screen Solution | Kelebihan (% penambahbaikan) |
| : | : | : | : |
| Jangka Hayat Panel Skrin (Batu Kelikir) | 450 600 Jam | 850 1100 Jam | +89% |
| Penggunaan Tenaga setiap Tan Diproses | ~0.45 kWh/t | ~0.33 kWh/t | 27% |
| Purata Masa Antara Penyelenggaraan (Vibrating Unit) | 1,200 Jam | 2,000 Jam | +67% |
| Kecekapan Saringan (for 5mm separation) | 8892% Kecekapan| Konsisten >95% Kecekapan| +57 Mata Peratusan |

5. SPESIFIKASI TEKNIKAL

Kapasiti/Penilaian: Models range from 200 ke 1,200 Ton metrik sejam (Tph), bergantung pada saiz apertur dan ketumpatan bahan.
Keperluan kuasa: Motor elektrik dipandu dari 15 kW kepada 55 kW setiap unit getaran; plantstandard threephase power.
Spesifikasi Bahan: Mainframe constructed from highyield strength carbon steel; side plates are 20mm minimum thickness; screen panels available in polyurethane, getah, atau dawai tenunan.
Dimensi Fizikal: Typical footprint ranges from (L)6m x (W)2.5m x (H)1.8m ke (L)10m x (W)3.5m x (H)2.5m.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +50°C; galas terlindung habuk; IP65 rating on vibration motor enclosures.

6. SENARIO APLIKASI

Aggregate Producer – Variable Feed Composition Challenge |
Cabaran: A large pit operation faced constant yield fluctuations due to natural variance in clay content within the deposit, leading to frequent screen blinding and offspec product.
Penyelesaian: Implementation of our highfrequency screens with nonblind polyurethane panels and adjustable deck vibration.
Keputusan: Kecekapan saringan stabil pada >96%, eliminating product rejection due to sizing. Pengeluaran tahunan meningkat sebanyak anggaran 18,000 tons without additional crushing capacity.

Portable Crushing & Screening Contractor |
Cabaran: Rapid setup/teardown times were critical for profitability, but traditional screens required complex anchoring and alignment.
Penyelesaian: Deployment of a prewired, skidmounted screening plant featuring our lowprofile screen with integrated jacking legs.
Keputusan: Plant mobilization time reduced from 8 jam ke bawah 3 hours per site. The robust design also reduced structural fatigue failures by over 70% tahun ke tahun.

7. PERTIMBANGAN KOMERSIL

Our sand gravel mining screens are offered in three primary tiers:
1. Kewajipan Standard: For consistent feed material <500 kapasiti TPH.
2. Tugas Berat: Untuk operasi hightonnage (>500 Tph) or highly abrasive feeds; includes full abrasion package.
3. Modular Skid Plant: Fully integrated screening station with feed conveyor and discharge conveyors.

Optional features include dust encapsulation covers , spray bar systems for washing applications , and advanced vibration monitoring sensors . We offer comprehensive service packages from basic preventative maintenance plans to fullsite operational support . Financing options include equipment leasing through partners , milestonebased project financing , and rentaltoown structures to aid cash flow management.

8.Soalan Lazim

S1: Is this equipment compatible with our existing crushing plant layout?
A1: Our engineering team provides layout review services. The modular design allows adaptation to most standard conveyor heights and feed arrangements.

S2: Apakah kesan yang dijangkakan terhadap keperluan buruh operasi kami?
A2: The automated lubrication system reduces manual greasing labor by approximately two hours daily per screen unit.

S3: How does the pricing compare to refurbishing our current screens?
A3: While upfront capital differs casebycase , total cost analysis over a fiveyear period typically shows a net saving due to reduced downtime , penggunaan tenaga yang lebih rendah , minimal structural repairs , which often outweighs refurbishment costs repeated multiple times .

S4:What lead times can we expect on a new unit?
A4 Lead times vary by model complexity Standard Duty units are typically available within weeks while fully customized Heavy Duty or skid mounted plants require week manufacturing schedules

Q5 Do you provide wear parts for other OEMs' equipment ?
A5 Yes we manufacture compatible high performance screen panels tensioning systems wear liners designed as direct replacements often offering superior lifespan

Q6 What training is provided for our operations team ?
A6 We include comprehensive onsite commissioning training covering operation routine inspection safety procedures troubleshooting guides

Q7 Can you assist with environmental compliance related noise dust ?
A7 All units are designed meet common regulatory thresholds Optional enclosures spray systems further mitigate emissions specific site requirements