1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin perlombongan pasir dan kerikil anda? Commercial operators consistently face critical challenges that directly impact profitability:
Fabrication Delays & Ketidakkonsistenan: Onsite or outsourced fabrication of chutes, corong, and structural components leads to project delays, isu kesesuaian, and costly rework, stalling plant commissioning or upgrades.
Pakaian pramatang & Perhentian Tidak Dirancang: Standard, offtheshelf fabrications often fail under abrasive aggregate flow, leading to rapid wear in highimpact zones, tumpahan bahan, and unplanned maintenance halts.
Aliran Bahan Tidak Cekap & Kemerosotan: Poorly designed transfer points cause plugging, pengasingan, and excessive drop heights that degrade product size and create dust emissions, compromising both yield and environmental compliance.
Skalabiliti & Customization Bottlenecks: As your operation scales or ore body characteristics change, can your fabrication partner quickly deliver customengineered solutions without exorbitant cost or lead time?

Soalan utama untuk pengurus kilang adalah ini: how can you secure durable, precisely engineered fabrication that minimizes lifecycle cost and maximizes operational continuity?

2. GAMBARAN KESELURUHAN PRODUK: Pasir & Gravel Mining Fabricators

We provide professional engineeringgrade fabrication services specifically for the sand, Kerikil, and aggregate industry. We are not a general welding shop; we are specialists in designing, kejuruteraan, and manufacturing custom wearresistant components and structures that integrate into your material handling and processing flow.

Aliran Kerja Operasi:
1. Perundingan & Analisis Tapak: Our engineers review your specific material characteristics (indeks lelasan, kandungan kelembapan), flow rates, dan kekangan spatial.
2. Custom Design & Kejuruteraan: We create detailed CAD drawings for components like lined feed chutes, modular screening towers, pencuci buburan, or replacement buckets—optimized for wear life and flow dynamics.
3. Fabrikasi Ketepatan: Components are manufactured in a controlled facility using specified abrasionresistant (AR) steel grades, hardfacing techniques, and proper structural tolerances.
4. Perhimpunan PraPenghantaran & FitCheck: Major assemblies are trialfitted at our facility to ensure field installation is swift and accurate.
5. Logistik & Sokongan Tapak: Components are shipped ready for installation with clear documentation; optional onsite technical support is available.

Skop Permohonan: Custom transfer points; modular plant skids; corong; dek skrin; crusher cavity liners/curtains; water/slurry management systems; conveyor supports/trusses.

Batasan: We do not supply OEM machinery (crushers/screens) but fabricate ancillary systems to enhance their performance. Very large oneoff structural projects may require dedicated assessment.

3. CIRI TERAS

Engineered Wear Management | Asas Teknikal: Strategic application of AR steel plate (400500 Brinell), internal lining systems (UHMWPE/ceramic), and impactabsorbing design geometry | Faedah Operasi: Reduces replacement frequency of highwear components by a documented 4060% | Kesan ROI: Lowers perton consumable cost extends major maintenance intervals

Falsafah Reka Bentuk Modular | Asas Teknikal: Component standardization within custom frameworks using bolted connections with machined mating surfaces | Faedah Operasi: Enables rapid component swapout during planned maintenance periods reduces downtime by up to 70% untuk penggantian bahagian haus | Kesan ROI: Converts potential production hours lost during repairs into active operating hours

Flow Dynamics Optimization | Asas Teknikal: CAD/FEA modeling of material trajectory to minimize drop height control impact angle reduce turbulence | Faedah Operasi: Mitigates product degradation dust generation plugging at transfer points improves product consistency | Kesan ROI: Increases saleable product yield reduces waste mitigates environmental compliance risks

Precision Manufacturing Protocol | Asas Teknikal: CNC plasma cutting robotic welding postweld stress relieving ensure dimensional accuracy weld integrity | Faedah Operasi: Guarantees field fitment eliminates costly onsite modification delays during installation or repair | Kesan ROI: Protects project timelines ensures capital projects come online as scheduled

Integrated Serviceability Features | Asas Teknikal: Design includes external wear liner access ports inspection hatches standardized lifting points | Faedah Operasi: Allows safe visual inspection easy liner replacement without full disassembly enhances worker safety | Kesan ROI: Reduces labor hours for inspection/maintenance tasks minimizes exposure to confined space hazards

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Fabrikasi Standard Industri | Our Sand & Gravel Mining Fabrication Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Wear Life of Primary Chute Liners (Batu Kelikir) | 69 berbulan-bulan (Keluli Lembut) / 1218 berbulan-bulan (Generic AR) | 2436 berbulan-bulan (Engineered AR/Lining System) | +100% ke +300% |
| Field Fitment Accuracy (Requiring OnSite Modification) | ~15% of projects require significant rework

| Installation Time for Custom Transfer Point
(vs. OnSite Build)