Sand Gravel Mining Assembly Plant Datasheet

Penerangan ringkas:

1. PAINPOINT DRIVEN OPENING Managing a sand and gravel mining operation means contending with persistent bottlenecks that directly erode profitability. Adakah anda menghadapi cabaran biasa ini? Suapan Tidak Konsisten & Processing Bottlenecks: Variable feedstock from the pit leads to surges and starvation in your plant, causing constant manual adjustment, daya pengeluaran berkurangan, and higher wear on crushers…


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1. PEMBUKAAN PAINPOINT DRIVEN

Managing a sand and gravel mining operation means contending with persistent bottlenecks that directly erode profitability. Adakah anda menghadapi cabaran biasa ini?

Suapan Tidak Konsisten & Processing Bottlenecks: Variable feedstock from the pit leads to surges and starvation in your plant, causing constant manual adjustment, daya pengeluaran berkurangan, and higher wear on crushers and screens.
Masa Henti Berlebihan untuk Penyelenggaraan: Tradisional, hardwired plant designs with multiple conveyors and transfer points require frequent liner changes, pembaikan tali pinggang, and bearing replacements, leading to hundreds of unplanned downtime hours annually.
Buruh Tinggi & Keamatan Tenaga: Operating multiple standalone units—excavators, pengumpan, penghancur, screens—requires significant fuel and operator hours per ton of final product.
Difficulty Meeting Spec & Pencemaran Produk: Inefficient separation and screening processes result in offspec material or crosscontamination between product stockpiles, leading to rejected loads and revenue loss.
Limited Site Mobility & High Redeployment Costs: Fixed or semimobile plants are capitalintensive to relocate, locking you into a single deposit and preventing pursuit of new market opportunities.

What if your primary processing could be consolidated into a single, intelligent unit that addresses these issues directly? The solution lies in reevaluating your plant’s core assembly.

2. GAMBARAN KESELURUHAN PRODUK: Modular Sand & Gravel Mining Assembly Plant

The Modular Sand & Gravel Mining Assembly Plant is an integrated processing system designed to replace traditional fixedplant setups. It combines primary crushing, pemeriksaan, material washing (pilihan), and conveying into a single, trailermounted footprint. This configuration is engineered for rapid deployment and highvolume production in sand and gravel extraction.

Aliran Kerja Operasi:
1. Integrated Feeding & Penghancuran utama: Runofpit material is fed directly into the hopper module, which regulates flow to the integrated jaw or impact crusher.
2. Onboard Primary Screening: Crushed material is immediately conveyed to an integrated vibrating screen deck for primary size separation.
3. Product Routing & Stok: Oversize material may be recirculated or diverted, while onspec sand and aggregate fractions are conveyed via onboard stacking conveyors to designated stockpiles. An optional integrated screw washer or cyclones can be incorporated for sand classification.

Skop Permohonan:
Ideal for virgin aggregate deposits requiring primary reduction.
Suited for mediumtohigh volume operations (lihat spesifikasi).
Effective for producing road base, agregat konkrit, and washed mason sand.

Batasan:
Not designed as a tertiary finishing plant for precision asphalt chips.
Maximum feed size is constrained by the model’s integrated crusher aperture.
Requires stable ground conditions for setup without extensive civil works.

3. CIRI TERASSand Gravel Mining Assembly Plant Datasheet

Unified Chassis Design | Asas Teknikal: Structural integrity analysis with centralized load distribution | Faedah Operasi: Enables relocation within 2448 hours using standard heavy haul equipment | Kesan ROI: Reduces site mobilization/demobilization costs by up to 60% compared to fixed plant construction.

Sistem Kawalan Suapan Pintar | Asas Teknikal: Pemacu frekuensi boleh ubah (VFD) pada penyuap ditambah dengan pemantauan amp penghancur | Faedah Operasi: Automatically regulates feed rate to maintain optimal crusher cavity fill, preventing overloads and chokefed stalls | Kesan ROI: Meningkatkan daya pemprosesan penghancur sebanyak 1520% while reducing liner wear costs.

Integrasi penindasan habuk | Asas Teknikal: Pressurized water spray bars at all transfer points with particle size analysis for flow control | Faedah Operasi: Maintains regulatory compliance and improves site visibility/safety without external systems | Kesan ROI: Eliminates standalone dust control capital expenditure and reduces water consumption by 30% berbanding sistem manual.

Hydraulic Set Adjustment & Membersihkan | Asas Teknikal: Centralized hydraulic power unit for crusher gap adjustment and patented clearing cylinder system | Faedah Operasi: Allows operators to adjust product gradation or clear blockages from ground level in minutes | Kesan ROI: Mengurangkan masa henti untuk pelarasan rutin melebihi 90% versus mechanical shim systems.

Prewired Control & Instrumentation Package | Asas Teknikal: PLCbased control panel with motor management diagnostics and remote monitoring capability | Faedah Operasi: Provides singlepoint startup/shutdown sequence protection and identifies potential faults before failure | Kesan ROI: Lowers electrical installation costs by ~40% and enables predictive maintenance planning.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Traditional Setup) | Modular Assembly Plant Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Masa Penyerahan (New Site)| 46 minggu (kerja awam + ereksi) | 35 hari (leveling + connection) | ~85% lebih pantas |
| Buruh Operasi setiap Syif| 34 kakitangan (penyuap,penghancur,screen ops) | 12 kakitangan (system oversight) | ~50% pengurangan |
| Penggunaan Bahan Api setiap Tan| Multiple diesel units operating independently | Single prime power source with optimized load sharing| 2025% penambahbaikan |
| Masa Henti Penyelenggaraan (tahunan)| 200300 jam (pembaikan tali pinggang,bearing changes)

Sand Gravel Mining Assembly Plant Datasheet

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