1. PEMBUKAAN PAINPOINT DRIVEN

Are you managing crushing operations while navigating increasingly stringent environmental and safety regulations? The pressure to maintain productivity while ensuring full compliance can create significant operational friction. Cabaran biasa termasuk:

Risiko Penutupan Peraturan: Noncompliant machinery can lead to enforced downtime, costly fines, and project delays during regulatory inspections.
Kegagalan Komponen & Pencemaran: The use of restricted hazardous substances (seperti plumbum, kadmium, merkuri) in machine components can lead to premature failure and poses longterm environmental liability at your site.
Gangguan Rantaian Bekalan: Sourcing replacement parts that meet global compliance standards (RoHS, REACH) can be difficult, extending maintenance cycles.
Market Access Limitations: Without verifiably compliant equipment, exporting processed materials or operating in regulated regions becomes a complex barrier.

How do you select a stone crusher that delivers uncompromising performance while definitively eliminating these compliance risks from your operation?

2. GAMBARAN KESELURUHAN PRODUK

Kami Mesin Penghancur Batu Patuh RoHS is a heavyduty primary or secondary crusher engineered for the rigorous reduction of granite, basalt, batu kapur, dan agregat lain. It is manufactured entirely without the use of substances restricted under the RoHS 3 arahan (2011/65/EU), providing assured compliance for operations targeting European and other regulated markets.

Aliran Kerja Operasi:
1. Pengambilan Suapan: Raw material is loaded into the vibration feeder hopper.
2. Pengurangan saiz: Material enters the crushing chamber where a highinertia rotor drives hammers or jaws against fixed breaker plates.
3. Kawalan penggredan: Crushed material passes through an adjustable grate or gap setting at the chamber's base, menentukan saiz produk akhir.
4. Pelepasan & Pengangkutan: Sized aggregate is discharged onto a conveyor system for stockpiling or direct transfer to secondary processing stages.

Skop Permohonan: Ideal for stationary plants and mobile crushing setups in quarrying, perlombongan, Kitar semula sisa pembinaan, and road base production.

Batasan: Not designed for grinding to ultrafine powders (<5mm may require additional screening/crushing stages). Saiz suapan maksimum bergantung pada pemilihan model.

3. CIRI TERAS

RoHS3 Verified Construction | Asas Teknikal: Full Material Declaration (FMD) & Substance Analysis | Faedah Operasi: Eliminates regulatory risk and simplifies audit documentation | Kesan ROI: Mengelakkan kemungkinan denda sehingga 4% of annual turnover (per EU regulation) and prevents compliancerelated downtime.

Reka Bentuk Perumahan Bearing Termaju | Asas Teknikal: Sealedforlife lubrication with hightemperature polymers free from restricted stabilizers | Faedah Operasi: Reduces lubrication points by 40%, extending service intervals to over 2,000 jam | Kesan ROI: Lowers annual lubricant costs and reduces manual maintenance labor by approximately 15%.

CorrosionResistant Electrical System | Asas Teknikal: Leadfree soldering on PCBs and cadmiumfree coatings on all wiring conduits | Faedah Operasi: Enhances reliability in highhumidity environments, reducing electrical faultrelated stoppages | Kesan ROI: Data lapangan menunjukkan a 30% reduction in electrical component failures over a 5year lifecycle.

Optimized Kinetic Energy Rotor | Asas Teknikal: Computermodeled inertia profile using RoHScompliant alloy steels | Faedah Operasi: Maintains consistent crushing momentum with lower RPMs, improving energy efficiency and reducing wear | Kesan ROI: Documented power consumption savings of 812% compared to nonoptimized standard models.

Sistem Komponen Haus Modular | Asas Teknikal: Interchangeable breaker plates/blow bars mounted on standardized holders free from restricted substances | Faedah Operasi: Enables faster component replacement (30% reduction in changeout time) using compliant parts from multiple certified suppliers | Kesan ROI: Cuts inventory costs for wear parts by maintaining modular spares and reduces crusher downtime during maintenance.

Manifold Penindasan Habuk Bersepadu | Asas Teknikal: Preplumbed ports compatible with water spray or dry fog systems using compliant seals/piping | Faedah Operasi: Facilitates easy connection to dust control systems, helping operations meet airborne particulate regulations (mis., SILA) dari hari pertama | Kesan ROI: Reduces retrofitting costs by up to 20% and accelerates plant commissioning.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Cabaran Standard Industri | Our RoHS Compliant Stone Crusher Solution | Kelebihan Berdokumen |
| : | : | : | : |
| Masa Min Antara Kegagalan (Electrical)| Component corrosion/failure in 1824 months due to noncompliant materials.| Use of halogenfree cables & leadfree solder extends component life.| +45% improvement in electrical system reliability. |
| Masa Tukar Bahagian Pakai| Complex disassembly required due to integrated nonmodular designs.| diseragamkan, modular wear assembly system.| Downtime reduced by approximately 30%. |
| Penggunaan Tenaga setiap Tan Hancur| Inefficient rotor designs require higher RPMs for equivalent output.| Optimized kinetic energy rotor maintains force at lower power draw.| 812% lower kWh/tonne consumption. |
| Regulatory Documentation Provision| Often requires lengthy supplier verification and thirdparty testing.| Full Material Declaration (FMD) & Certificate of Compliance provided exworks.| Compliance verification time reduced from weeks to days. |

5. SPESIFIKASI TEKNIKAL

Kapasiti Julat Model: 50 800 tan sejam (Tph), depending on feed material and product size setting.
Keperluan kuasa: Pemacu motor elektrik dari 75 kW kepada 400 kw. All motors supplied are IE3 efficiency class or higher with RoHScompliant insulation systems.
Spesifikasi Bahan: All steel alloys are documented as free from restricted substances; wear components use chromiumbased alloys without cadmium or hexavalent chromium coatings; hydraulic hoses are phthalatefree.
Dimensi Fizikal (Example Model RC200): Pembukaan suapan: 1,500mm x 1,200mm; Berat pengangkutan: ~48,000 kg; Length/Width/Height varies with configuration.
Julat Operasi Persekitaran: Julat suhu persekitaran: 20°C hingga +45°C; Electrical enclosures rated to IP65 for dust and water ingress protection.

6. SENARIO APLIKASI

European Aggregate Producer Exporting to EU Infrastructure Projects

Cabaran: A quarry operator faced exclusion from tender shortlists due to an inability to provide proof of machinery RoHS compliance for new EUfunded road construction projects.
Penyelesaian: Implementation of a primary RoHS Compliant Jaw Crusher as the cornerstone of a new processing line.
Keputusan: Provided full compliance documentation with bid submissions. Successfully secured two major contracts worth €15M+ annually and reduced internal compliance auditing time by an estimated 70%.

Pembinaan & Loji Kitar Semula Sisa Perobohan

Cabaran: A C&D recycler experienced frequent electrical faults and sought to eliminate environmental liability concerns associated with older crushing equipment containing noncompliant components.
Penyelesaian: Retrofitted their secondary crushing stage with our RoHS Compliant Impact Crusher.
Keputusan: Electrical system reliability improved immediately. The plant enhanced its green certification profile, enabling it to command a premium price for its recycled aggregates from environmentallyconscious buyers.

7. PERTIMBANGAN KOMERSIL

Peringkat Harga: Pricing is structured based on capacity (Tph) and specific crushing technology (Jaw vs. Kesan). Entrylevel models for midrange capacity start at a competitive position within the premium compliant machinery segment.
Ciri Pilihan: Options include integrated metal detection systems with compliant components, automated gap adjustment hydraulics, proprietary ceramic wear liners for highly abrasive material,
dan penderia pemantauan getaran lanjutan.
Pakej Perkhidmatan: Pilih daripada Waranti Asas (12 bulan), Extended Performance Coverage (hingga 36 months on core components), or a Comprehensive Planned Maintenance Program including annual compliance documentation updates.
Pilihan Pembiayaan: We work with international export credit agencies and equipment financing partners familiar with capital investments in compliant industrial machinery.

Soalan Lazim

1. How do you verify and document RoHS compliance?
We provide a manufacturer's Certificate of Compliance supported by batchspecific Full Material Declarations (FMDs) from our supply chain. Critical components can be supplied with thirdparty test reports upon request.

2. Does using compliant materials affect the durability or performance of the crusher?
Tidak. Engineering focus has shifted toward advanced alloy steels and composite materials that meet or exceed the mechanical properties of traditional materials while adhering to substance restrictions.

3.What happens if I need a replacement part? Are all spares also guaranteed compliant?
ya. Our entire spare parts inventory is managed under the same substance control protocol as new machines ensuring ongoing compliance throughout the equipment's operational life

4.Can this machine integrate into my existing noncompliant crushing circuit?
Yes mechanically operationally it functions identically Integration focuses on power supply dust suppression hookups conveyor interfaces which are standard

5.Are there financing advantages associated with purchasing environmentally compliant equipment?
In many regions green investment initiatives export financing programs offer favorable terms such as reduced interest rates or longer repayment periods for certified compliant industrial equipment