1. PEMBUKAAN PAINPOINT DRIVEN

Are you managing the escalating costs and operational headaches of primary crushing in demanding mineral processing or aggregate production? Inefficient gyratory crusher performance directly impacts your entire downstream operation and bottom line. Cabaran utama termasuk:

Masa Henti Tidak Berjadual: Bearing failures or mainshaft issues can halt your primary circuit for days, menelan belanja ratusan ribu dalam pengeluaran yang hilang.
Kos Penyelenggaraan Tinggi: Kerap, laborintensive liner changes and component wear consume both budget and valuable maintenance crew hours.
Saiz Produk Tidak Konsisten: Poorly controlled discharge settings lead to an inconsistent feed for secondary crushers and mills, mengurangkan kecekapan loji keseluruhan.
Alam sekitar & Supply Chain Compliance Risks: Using components or lubricants that don't meet global environmental standards like RoHS can disrupt your supply chain and limit market access for your products.

How can you achieve higher throughput with greater reliability while ensuring your equipment aligns with modern environmental procurement mandates? The solution requires a crusher engineered from the ground up for durability, ketepatan, dan pematuhan.

2. GAMBARAN KESELURUHAN PRODUK

The RoHS Compliant Gyratory Crusher is a primary crushing system designed for highcapacity, continuous size reduction of hard and abrasive ores or rock. It operates via a gyrating mantle within a concave crushing chamber, delivering consistent, hightonnage output for largescale mining and aggregate operations.

Aliran Kerja Operasi:
1. Pengambilan Suapan: Runofmine (ROM) material is directed into the top of the crusher via dump trucks or feeders.
2. Tindakan Menghancurkan: Mantel berkilat sipi terus memampatkan bahan terhadap cekung pegun, achieving size reduction through progressive compression cycles.
3. Pelepasan: Produk yang dihancurkan keluar melalui bukaan pelepasan di bahagian bawah, with the size controlled by the vertical position of the mantle.

Skop Permohonan: Sesuai untuk hightonnage (5,000+ Tph) primary crushing stations in metal mines, largescale quarries, and industrial mineral plants processing hard rock like granite, bijih besi, dan bijih tembaga.

Batasan: Tidak sesuai untuk operasi berkapasiti rendah (< 500 Tph), recycling applications with high tramp metal risk without external protection systems, or processing highly plastic/claybound materials that may cause packing.

3. CIRI TERAS

Reka Bentuk Cekung yang Dipatenkan | Asas Teknikal: Berbilang segmen, alloyoptimized geometry | Faedah Operasi: More uniform wear distribution extends service life by up to 30%, reduces changeout frequency | Kesan ROI: Lower liner cost per ton and less planned downtime for replacements

RoHSCompliant Component & Lubricant System | Asas Teknikal: Penghapusan bahan terlarang (mis., memimpin, merkuri) in bearings, anjing laut, cat, dan cecair hidraulik | Faedah Operasi: Ensures global supply chain compliance, simplifies international shipping and endoflife disposal | Kesan ROI: Mitigates risk of project delays or fines in regulated markets; futureproofs your asset

Intelligent Chamber Automation | Asas Teknikal: Hydraulic setting adjustment system with realtime position feedback | Faedah Operasi: Allows operators to adjust CSS remotely for product consistency; automated clearing cycle prevents stall events | Kesan ROI: Maintains optimal throughput and protects drive train from costly overload damage

Reka Bentuk Cangkang Atas SpiderMounted | Asas Teknikal: Simplified twopiece mainshaft assembly versus traditional threepiece designs | Faedah Operasi: Lebih selamat, faster maintenance during mantle or concave changes—reducing service time by an average of 25% | Kesan ROI: Direct labor savings and increased plant availability

Meterai Labirin & Sistem Tekanan Positif | Asas Teknikal: Multistage sealing combined with filtered air blower to create positive pressure at dust seals | Faedah Operasi: Effectively excludes abrasive dust from the eccentric arrangement and lubrication system | Kesan ROI: Secara dramatik memanjangkan hayat galas; reduces oil contamination and associated filtration costs

Pemanduan Terus & Gandingan Had Tork | Asas Teknikal: Lowspeed synchronous motor coupled via an air clutch or fluid coupling | Faedah Operasi: Provides high starting torque while protecting motor and crusher from shock loads; enables smoother starts under load | Kesan ROI: Reduces electrical stress on plant infrastructure; lowers risk of catastrophic drive system failure

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Penanda Aras Piawaian Industri | RoHS Compliant Gyratory Crusher Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Kehidupan Pelapik (Bijih Pelelas)| 69 berbulan-bulan | 912 berbulan-bulan (with patented design) | +33% Hayat perkhidmatan yang dilanjutkan |
| Mainshaft Bearing MTBF| ~45,000 Hours| >60,000 Jam (with advanced sealing) |>33% Peningkatan Kebolehpercayaan |
| Concave ChangeOut Time| 4872 Jam| 3648 Jam (with spider design)| 25% Masa Henti Penyelenggaraan |
| Penggunaan Tenaga setiap Tan| Garis dasar (100%)| ~95% (optimized chamber flow) |5% Specific Energy Use |
| Regulatory Material Compliance| May require verification/waivers| Full RoHS documentation provided| Eliminates Procurement Risk |

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti: Boleh dikonfigurasikan daripada 2,000 ke atas 12,000 Ton metrik sejam (MTPH), bergantung pada saiz model dan bahan suapan.
Kuasa motor: 300 kW kepada 800 kW standard models; engineered drives up to 1 MW+ for extraheavy duty applications.
Pembukaan suapan: Ranges from 800mm to 1,500mm dependent on model series.
Spesifikasi Bahan Utama: Mainshaft forged from highstrength alloy steel; concaves manufactured from RoHScompliant manganese steel alloys; all paints/coatings free of hexavalent chromium.
Dimensi Fizikal (Model Biasa): Total height ~57m; berat dipasang antara 150 400 tan metrik.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +50°C. Pengedap habuk berkesan dalam persekitaran dengan kepekatan zarah sehingga 10 g/m³.

6. SENARIO APLIKASI

Copper Mine Expansion in Chile

Cabaran: A major operation needed to increase primary circuit throughput by 20% but faced space constraints and required all new equipment to meet stringent international environmental standards for export markets.
Penyelesaian: Installation of a single highcapacity RoHS Compliant Gyratory Crusher replaced two older units.
Keputusan: Tercapai a 22% peningkatan daya pengeluaran dalam jejak sedia ada. Full RoHS documentation streamlined customs clearance for imported components. Predictive maintenance on the new bearing system prevented an estimated $250k unplanned stoppage in Year 2.

European Granite Quarry Modernization

Cabaran: The quarry faced rising maintenance costs on an aging primary crusher and needed compliance with EU directives on hazardous substances in machinery for both operation and future resale value.
Penyelesaian: Procurement of a midsize RoHS Compliant Gyratory Crusher as the centerpiece of their plant upgrade.
Keputusan: Consistent product gradation improved secondary cone crusher efficiency by 15%. Compliance ensured no marketability restrictions within the EU. Reduced annual liner inventory costs by approximately €40k due to extended wear life.

7. PERTIMBANGAN KOMERSIL

Our commercial model is structured to provide flexibility aligned with capital planning cycles.

Peringkat Harga Peralatan: Offered across three standard series—HeavyDuty (HD), Extra HeavyDuty (XHD), and Super Duty (SD)—with pricing scaling according to capacity ratings and builtin feature sets such as advanced automation packages.
Ciri Pilihan: Upgrades include integrated condition monitoring sensors (getaran/suhu), automated lubrication systems specific to dusty environments, and custom concave profiles for unique material types.
Pakej Perkhidmatan: Choose from Basic Warranty support up to comprehensive Performance Contracts covering scheduled liner changes, annual inspections by factory technicians, dan ketersediaan bahagian terjamin dengan masa tindak balas yang ditetapkan.
Pilihan Pembiayaan: We work with accredited partners to offer competitive project financing leases operating leases tailored to cash flow requirements enabling you to deploy this critical asset while preserving capital

8. Soalan Lazim

1. Q What does 'RoHS Compliant' specifically mean for a large crusher?
A It certifies that all homogeneous materials within electrical components mechanical parts subject to EU Directive2011/65/EU such as bearings seals wiring insulation paints contain levels below thresholdsfor restricted substances This ensures no compliance barriersin regulated markets

2 Q Can this crusher integrate with our existing PLC/SCADA control system?
A Yes Standard communication protocols(Modbus TCP/IP OPC UA are supportedfor seamless data exchangeon CSS power draw oil pressureand temperature allowing full integrationinto your central control room

3 Q How does the operational benefitof extended liner life translateinto actual cost savings?
A Field data shows savings are realizedthrough three channels reduced directmaterial cost fewer changeoutsrequiring less laborand increased plant availabilityproducing more revenuegeneratingtonnage overthe same period A detailedROI calculatoris available

4 Q Are there financing optionsavailable beyond standard capitalpurchase?
A Yes We offer several structuredcommercial models includingoperational leases that treatthe equipment as an operatingexpenseand fullservice rental agreementsincluding maintenance whichcan be evaluatedbasedon your financial strategy

5 S Apakah masa utama biasa dari pesanan hingga pentauliahan?
A Lead times varyby modelspecificationand current manufacturingcycle Standard HDseries units typicallyhavea lead timeof months Critical pathitemslike mainshaft forgingsare managedthrough our verticallyintegrated supplychainto ensure reliability