1. PEMBUKAAN PAINPOINT DRIVEN

Are you managing escalating maintenance costs and unplanned downtime in your cement plant’s material handling or processing stages? Operational inefficiencies in key equipment directly impact your bottom line through:
Penggunaan Tenaga Berlebihan: Inefficient drives and outdated designs can inflate power costs by 1525% for continuous operation equipment.
Kegagalan Komponen yang kerap: Abrasive raw materials and clinker cause premature wear on standard components, leading to costly replacements and production halts every 612 bulan.
Regulatory Compliance Risks: Noncompliant materials in equipment can restrict your market access and necessitate expensive retrofits to meet global RoHS and similar environmental directives.
Kualiti Output Tidak Konsisten: Unstable equipment performance leads to variations in feed rate, saiz zarah, or mix homogeneity, compromising final product specifications.

What if your next equipment investment could directly address these challenges, delivering measurable ROI through durability, kecekapan, and guaranteed compliance?

2. GAMBARAN KESELURUHAN PRODUK

This product line encompasses precisionengineered, RoHS compliant cement plant equipment designed for demanding material processing applications. Sebagai pengeluar label peribadi, we produce critical machinery under your specified brand, built to your exact performance criteria while ensuring full adherence to Restriction of Hazardous Substances directives.

Aliran Kerja Operasi:
1. Spesifikasi & Penjenamaan: You provide performance requirements and brand assets; we engineer the solution.
2. Manufacturing with Compliant Materials: Semua komponen elektrik, anjing laut, salutan, and alloys are sourced to meet strict RoHS standards.
3. Preshipment Validation: Equipment undergoes rigorous factory acceptance testing (LEMAK) for performance and compliance verification.
4. Integrasi: The machinery is installed into your designated material flow circuit—such as raw mill feed, clinker cooling, or finished cement conveying.
5. Sustained Operation: Delivers reliable processing while maintaining full regulatory compliance throughout its service life.

Skop Permohonan: Ideal for conveyors, lif baldi, screw feeders, penghancur, and specialized fans where electrical components and surface materials contact the process stream or environment. Batasan: Not intended as a standalone solution for entire plant compliance; a holistic plant audit is recommended.

3. CIRI TERAS

Modular Drive System | Asas Teknikal: Pemacu Frekuensi Boleh Ubah (VFD) with RoHScompliant semiconductors & pendawaian | Faedah Operasi: Precise speed control matched to realtime process demand reduces mechanical stress | Kesan ROI: Data medan menunjukkan sehingga 30% reduction in energy use versus fixedspeed drives

Sistem Lapisan Tahan Lelasan | Asas Teknikal: Ceramiccomposite or specified RoHScompliant alloy liners | Faedah Operasi: Extends service life in highwear zones like chutes, housings, and impellers | Kesan ROI: Reduces component replacement frequency by 4060%, menurunkan kos inventori bahagian

SealedforLife Bearing Assemblies | Asas Teknikal: Labyrinth seals with RoHScompliant greases | Faedah Operasi: Eliminates routine regreasing, prevents ingress of abrasive dust | Kesan ROI: Cuts scheduled maintenance time by 25 hours per bearing annually

Smart Vibration Monitoring Ports | Asas Teknikal: Integrated sensor mounts with compliant signal cabling | Faedah Operasi: Enables predictive maintenance scheduling based on actual condition data | Kesan ROI: Prevents catastrophic failure; ujian industri menunjukkan a 70% reduction in unplanned downtime events

Unified Compliance Documentation | Asas Teknikal: Material Declarations (MDs) & Certificates of Conformity (CoC) for all regulated components | Faedah Operasi: Simplifies environmental audits and ensures global market access for your final product | Kesan ROI: Mitigates risk of noncompliance fines and project delays

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri | RoHS Compliant Cement Plant Equipment Solution | Kelebihan (% penambahbaikan) |
| : | : | : | : |
| Masa Min Antara Kegagalan (MTBF) – Key Wear Components| 2,500 – 3,000 jam| 4,200+ jam| +40% |
| Penggunaan Tenaga Khusus (kWj/tan diproses) | Garis dasar (100%)| Reka bentuk yang dioptimumkan & compliant drives reduce consumption| 22% ke 30% |
| Compliance Documentation Turnaround| Weeks for full traceability| Provided with FAT documentation| Timetoaudit ready reduced by ~80% |
| Jumlah Kos Pemilikan (5tempoh tahun)| High parts & replacement labor| Lower energy use & selang perkhidmatan yang dilanjutkan| Dianggarkan 1825% pengurangan |

5. SPESIFIKASI TEKNIKAL

Kapasiti/Penilaian: Customengineered daripada 50 TPH kepada 2,000 TPH based on application (menyampaikan, menghancurkan, feeding).
Keperluan kuasa: Designed for 380V690V / 50Hz or 60Hz threephase supply; IP65rated RoHS compliant motors and switchgear standard.
Spesifikasi Bahan: Contact surfaces utilize RoHScompliant steels (mis., AR400), Seramik, or specified alloys; all paints/coatings are heavymetal free.
Dimensi Fizikal: Fabricated to fit existing plant layouts; modular designs facilitate retrofit installations.
Julat Operasi Persekitaran: Suhu persekitaran: 20°C hingga +55°C; dustladen atmosphere operation capable.

6. SENARIO APLIKASI

Cement Plant Clinker Cooler Retrofit | Cabaran: A Southeast Asian plant faced frequent breakdowns of cooler plate assemblies containing noncompliant materials, menyebabkan 120 hours/year of downtime and EU export limitations. | Penyelesaian: Private label manufacture of replacement grate plates and supporting frames using fully RoHS compliant alloys and hydraulic components. | Keputusan: Achieved uninterrupted operation for over 14 months postinstallation and secured necessary compliance certification for export markets within one week of audit request.

Raw Mill Feed System Upgrade | Cabaran: A North American operator struggled with high energy costs from an outdated feed conveyor system and needed futureproof compliance for potential regulatory changes. | Penyelesaian: A customdesigned RoHS compliant belt conveyor system with an optimized drive package and compliant idlers/rollers. Implementation included full material traceability documentation.| Keputusan: Reduced energy draw by 28% annually while providing definitive proof of hazardous substance restriction compliance to corporate sustainability officers.

7. PERTIMBANGAN KOMERSIL

Peringkat Harga: Based on capacity/capability scale (mis., Kewajipan Standard 500 Tph) and degree of customization.
Ciri Pilihan: Advanced IoTready sensor packages; premium ceramic liners for extreme abrasion; explosionproof rated variants.
Pakej Perkhidmatan: Tiered offerings from basic documentation support to comprehensive annual inspection & parts certification services.
Pilihan Pembiayaan: Available through partner institutions for CAPEX solutions; leasetoown structures can be arranged.

8. Soalan Lazim

S1: How do you verify the RoHS compliance of all subcomponents?
We mandate Material Declarations from our tierone suppliers and conduct periodic spottesting via thirdparty laboratories on finished assemblies to ensure traceability chain integrity.

S2: Will transitioning to this equipment require changes to our existing maintenance procedures?
Procedures may be simplified due to extended service intervals on sealed components. We provide updated maintenance manuals specific to the installed equipment’s features.

S3: What is the typical lead time for a custom private label piece of equipment?
Masa membawa berbeza mengikut kerumitan tetapi secara amnya berkisar dari 1422 weeks from finalized design approval to factory readiness for shipment.

S4: Can you engineer solutions that integrate with our existing PLC/DCS control systems?
ya. Our control interfaces are designed for compatibility with major industrial automation systems using standard protocols (Profibus DP Modbus TCP/IP).

S5: Does RoHS compliant construction impact the mechanical durability or temperature resistance?
Tidak. Compliant materials are selected as direct performance equivalents or superiors regarding abrasion resistance tensile strength thermal stability ensuring no compromise on operational specs

Q6 What commercial terms are standard?
Typical terms involve a deposit upon order confirmation progress payments tied to manufacturing milestones balance due prior shipment Full Incoterms are negotiable

Q7 Do you provide support during the installation commissioning phase?
Supervision by our field engineers is available as an optional service package ensuring optimal setup performance validation