1. PEMBUKAAN PAINPOINT DRIVEN

Managing a quarry site in Lagos presents distinct operational hurdles that directly impact your bottom line. Are you contending with the high cost and logistical delays of importing prefabricated structural components? Are project timelines extended due to inconsistent supply or specifications that don’t match your exact site requirements? Perhaps you face recurring maintenance issues with equipment supports or plant structures fabricated from substandard materials unable to withstand the local environment.

Cabaran ini diterjemahkan kepada kerugian yang boleh diukur: downtime waiting for parts, rework due to poor fitment, and premature failure leading to safety risks and unplanned capital expenditure. The question for commercial buyers and plant managers is clear: how can you secure durable, precisely fabricated components on a reliable schedule to maintain continuous operations and control project costs within the Lagos industrial landscape?

2. GAMBARAN KESELURUHAN PRODUK

This service provides localized, heavyduty fabrication for quarry sites in Lagos. We operate as a dedicated metal fabrication partner, producing custom structural and wear components ondemand for mining and aggregate processing operations.

Aliran Kerja Operasi:
1. Perundingan & Design Review: Our engineers analyze your technical drawings or site requirements.
2. Material Procurement & Pengesahan: We source verified, gradespecific plate, beam, and wear steel, with mill certificates available.
3. Fabrikasi Ketepatan: Memotong, forming, pemesinan, and welding are performed in our Lagosbased workshop.
4. Jaminan Kualiti: Dimensional checks and nondestructive testing (NDT) are conducted as specified.
5. Protected Logistics: Finished components are prepared for secure transport to your quarry site.

Skop Permohonan: Fabrication of crusher feed chutes, conveyor support structures, screen decks, hoppers, maintenance platforms, dump body repairs, pakai pelapik, and custom plant modifications.

Batasan: Fabrication is limited by local workshop capacity for extreme dimensions (>12m single piece) or specialized alloys requiring specific heat treatment not available locally. For such items, we provide designforlocalassembly solutions.

3. CIRI TERAS

OnSite Measurement & Digital Templating | Asas Teknikal: 3D laser scanning & CAD modeling | Faedah Operasi: Eliminates fitment errors during installation of replacement or custom parts | Kesan ROI: Reduces installation downtime by up to 40% by avoiding rework

Verified Material Traceability | Asas Teknikal: Certified mill test reports (CMTR) for all primary steel | Faedah Operasi: Guarantees mechanical properties (kekuatan hasil, kekerasan) match design specifications for loadbearing and wear items | Kesan ROI: Prevents premature failure cycles; extends mean time between replacements (MTBR)

CNC Plasma/OxyFuel Cutting | Asas Teknikal: Computernumericalcontrol cutting from digital files | Faedah Operasi: Delivers precise component geometry with clean edges, ready for welding | Kesan ROI: Reduces manual labor for trimming; improves weld quality and joint integrity

StressRelief & Distortion Control | Asas Teknikal: Controlled welding procedures & postweld heat treatment (PWHT) protocols | Faedah Operasi: Minimizes residual stress and warping in large fabrications | Kesan ROI: Ensures longterm structural stability; reduces field alignment issues

AbrasionResistant Steel Fabrication | Asas Teknikal: Specialized procedures for highhardness steels (mis., AR400, AR500) | Faedah Operasi: Produces longlasting wear plates, pelapik, and chutes resistant to Lagos aggregate abrasion | Kesan ROI: Lowers total cost of ownership compared to standard mild steel components

Modular Design Philosophy | Asas Teknikal: Designforassembly (DFA) principles applied to large structures | Faedah Operasi: Enables transport of large assemblies via Lagos road networks with final bolting/welding onsite | Kesan ROI: Avoids costly oversize transport permits; simplifies installation

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Lagos) | Our Quarry Fabrication Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Lead Time (Standard Chute) | 812 minggu (import dependent) | 34 minggu (local fabrication) | ~60% lebih pantas |
| Material Certification Rate| 95% yield via digital templating| Reduces site labor time by ~35% |
| Wear Liner Service Life(Mild Steel)| 46 months in granite application| 1218 bulan (Keluli AR400)| ~200% lifespan increase |

5. SPESIFIKASI TEKNIKAL

Kapasiti/Penilaian: Fabrication of single welded components up to 10 tan metrik; structures of unlimited size via modular assembly.
Keperluan kuasa: Workshopbased; no clientside power required.
Spesifikasi Bahan: Mild Steel (A36/GR50), AbrasionResistant Plate (AR360500), Keluli tahan karat (304/316), Aluminum. Thickness capacity: 3mm to 80mm plate.
Dimensi Fizikal (Workshop Capability): Maximum singlepiece dimension: 12m L x 3m W x 2m H.
Julat Operasi Persekitaran: Components fabricated are rated for the full range of Lagos quarry conditions including humidity, dust exposure, and ambient temperatures.

6. SENARIO APLIKASI

Granite Aggregate Plant Upgrade

Challenge A quarry needed to upgrade its primary screening station but the OEMsupplied feed hopper was designed for European standards and unavailable locally for 14 minggu.
Solution Our team reverseengineered the hopper using site measurements,fabricated it from AR400 steel,and designed a modular split for transport.
Results The component was installed in 5 minggu,facilitating a plant upgrade that proceeded on schedule,increasing throughput by 22%.

Conveyor System Expansion

Challenge A cement raw material handler required a new 150meter overland conveyor support structure.Navigating tight site access with preassembled trusses was impossible.
Solution We fabricated the entire support structure as individual,kitted components with predrilled bolt holes based on precise survey data.
Results Onsite erection time was reduced by an estimated 30 days.The bolted connection system minimized hot work permits,and the project met its commissioning deadline.

7. PERTIMBANGAN KOMERSIL

Peringkat Harga: Projects are quoted based on material volume/complexity:
Standard Fabrication: Defined by drawings,material grade,and quantity.
Reka bentuk & Membina: Includes engineering services from concept.
Annual Volume Agreement: Discounted rates for committed annual tonnage of fabricated parts.

Ciri Pilihan: Nondestructive testing(MPI/DPI),hotdip galvanizing(via vetted partner),professional installation crews,predictive maintenance inspection schedules.

Pakej Perkhidmatan: Annual structural integrity audits,wear liner inspection & rotation service,critical spare part kitting.

Pilihan Pembiayaan: Equipment financing partners can structure leases or loans where fabrication is part of a larger capital project.PObased credit terms are available for qualified buyers.

8. Soalan Lazim

1. Can you work from our existing OEM drawings?
Yes.We can fabricate directly from supplied drawings provided they include all necessary tolerances,material specs,and weld details.Drawing conversion or adaptation is also offered as a service.

2.How does local fabrication pricing compare to imported equivalents?
For standard carbon steel fabrications,total delivered cost is typically competitive.When factoring in avoided import duties,faster lead times,and lower logistics risk,the total cost of possession often favors local fabrication.Abrasionresistant steels may carry a premium but deliver superior lifetime value.

3.What quality control measures do you implement?
Our standard QC includes material verification,dimensional inspection during/after fabrication,and visual weld inspection.Welder certifications and procedure qualifications(WPS/PQR)are maintained.Clientor thirdparty witness of NDT is accommodated.

4.Can you handle urgent breakdown fabrications?
We maintain a rapidresponse protocol for breakdowns.Including priority scheduling and expedited material sourcing.Simple replacement parts can often be turned around in days versus weeks.

5.Do you provide installation?
We offer installation supervision or full turnkey erection services using our certified teams.This ensures fabricated components are installed according to design intent.

6.Apakah syarat pembayaran?
Standard terms are40% advance against materials60% upon completion before delivery.For established clientsnet30 terms may be arranged upon credit approval.

7.How do we initiate a project?
Submit a drawingRFQor request an engineering site visit.We will providea detailed quotation outlining scope,bahan,jadual,and commercial terms