1. PEMBUKAAN PAINPOINT DRIVEN

Are escalating operational costs and unpredictable availability eroding your gold processing margins? Managing a gold ore crushing circuit presents distinct challenges that directly impact your bottom line. Titik kesakitan biasa termasuk:
Lelasan Tinggi & Kos penyelenggaraan: The extreme hardness and abrasive nature of goldquartz ores rapidly degrade crusher liners, membawa kepada kerap, costly shutdowns for component replacement and excessive spare parts inventory.
Masa Henti Tidak Berjadual: A primary crusher failure can halt your entire milling operation, costing thousands per hour in lost production and labor inefficiency.
Pembebasan yang tidak cekap: Inadequate or inconsistent particle size reduction can hinder downstream gold recovery in leaching or gravity circuits, locking value in tailings.
Penggunaan Tenaga Tinggi: Older or improperly specified crushing equipment can be a significant driver of your plant's power costs per ton processed.
Handling Variable Feed: Fluctuations in ore hardness, kelembapan, or feed size from the mine can choke or overload a system not designed for such variability.

Is your current crushing solution equipped to minimize these risks while maximizing throughput and recovery? The right professionalgrade equipment is not an expense but a strategic investment in plant stability and profitability.

2. GAMBARAN KESELURUHAN PRODUK

Our engineered solution is a range of heavyduty, stationary and modular primary and secondary jaw crushers specifically configured for professional gold ore processing. These units are designed as the foundational stage in a comminution circuit, reliably reducing runofmine (ROM) ore to a consistent size for further grinding.

Aliran Kerja Operasi:
1. ROM ore is fed via grizzly or apron feeder into the crusher’s robust feed hopper.
2. The highinertia flywheel and optimized kinematics of the crushing chamber facilitate forceful compression of ore between a fixed and a moving jaw plate.
3. Crushed product discharges at the predefined closedside setting (CSS), directly onto a conveyor for transport to the next stage (mis., cone crusher or SAG mill feed).

Skop Permohonan: Sesuai untuk bijih emas batu keras (deposit lode), including quartz veins and mineralized shear zones with unconfined compressive strength (UCS) hingga 350 MPa. Sesuai untuk kedua-dua pemasangan greenfield dan naik taraf retrofit.

Batasan: Not recommended as a standalone solution for highclay or wet, bijih melekit tanpa scalping terlebih dahulu; final product sizing typically ranges from 150mm down to 20mm, requiring secondary/tertiary stages for finer liberation.

3. CIRI TERAS

Bingkai Tugas Berat & Kinematik | Asas Teknikal: Analisis Unsur Terhingga (FEA) pengagihan tekanan yang optimum | Faedah Operasi: Exceptional structural integrity under cyclical loading, eliminating frame fatigue cracks | Kesan ROI: Extended operational lifespan exceeding 20 tahun, mengurangkan kitaran penggantian modal.

Manganese Steel Jaw Plates with Optimal Tooth Profile | Asas Teknikal: Workhardening ASTM A128 Grade C alloy with applicationspecific corrugations | Faedah Operasi: Increased wear life by up to 30% over standard plates, mengekalkan penggredan produk yang konsisten lebih lama | Kesan ROI: Lower costperton for wear parts, fewer changeouts reduce labor hours and exposure risk.

Automated Wedge Adjustment System | Asas Teknikal: Hydraulic toggle tensioning and CSS adjustment | Faedah Operasi: Allows remote setting changes in minutes versus manual shim adjustments taking hours; enables quick compensation for wear | Kesan ROI: Memaksimumkan masa operasi; facilitates easy adjustment to optimize feed for downstream processes.

HighCapacity Flywheel Design | Asas Teknikal: Calculated rotational inertia to ensure consistent crushing force throughout the cycle | Faedah Operasi: Melicinkan puncak permintaan kuasa, protects drive components from shock loads, ensures continuous material flow | Kesan ROI: Reduces peak electrical load penalties; lowers stress on Vbelts and bearings.

Penindasan Habuk Bersepadu & Pengedap | Asas Teknikal: Strategically placed spray nozzles and multilabyrinth seals at bearing housings | Faedah Operasi: Controls silica dust at source for improved air quality; prevents abrasive grit ingress into bearings | Kesan ROI: Reduces health compliance risks; extends critical bearing life by over 40%.

Modular Main Assembly Design | Asas Teknikal: Splitframe design for key subassemblies like pitman and bearings | Faedah Operasi: Enables major service or component replacement outside the crusher cavity using standard workshop tools | Kesan ROI: Drastically reduces critical path downtime during major overhauls.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri | Penyelesaian Penghancur Rahang Bijih Emas Kami | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Kehidupan Pakai Pelapik (Bijih Pelelas) | Garis dasar (100%) | Aloi proprietari & profile design| +2530% |
| Masa Min Antara Kegagalan (MTBF) Galas| ~1218 bulan| Advanced sealing & Sistem pelinciran| +4050% |
| Masa Henti Pelarasan (Perubahan CSS) | 46 jam (manual) <1 jam (hidraulik)| <15 minit (fully hydraulic)| 75% vs. hydraulic standard |
| Penggunaan tenaga (kWj/tan) Berbeza mengikut aplikasi.| Garis dasar (100%) Kinematik yang dioptimumkan & reka bentuk ruang| 1015% |
| Ketekalan Throughput (±% from target)| ±15% Highinertia flywheel & aggressive nip angle| ±5% |

5. SPESIFIKASI TEKNIKAL

Kapasiti Julat Model: 200 1,800 tan sejam (Tph), bergantung pada saiz suapan dan tetapan sisi tertutup.
Pembukaan suapan: From 900mm x 600mm up to 1,500mm x 1,300mm.
Keperluan kuasa: Pemacu motor elektrik dari 75 kW kepada 250 kw; dikonfigurasikan untuk bekalan kuasa lombong voltan tinggi (mis., 1000V/3300V/6600V).
Spesifikasi Bahan: Main frame fabricated from highyield strength steel plate (>350 MPa); Jaw plates ASTM A128 Gr C / DIN GX120Mn12; Eccentric shaft forged from EN24/34CrNiMo6 equivalent.
Dimensi Fizikal & Berat: Modular designs configured for transport constraints; weights range from ~25 tonnes to over 90 tan.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +50°C; dustproofed to IP65 standards on electrical components; suitable for altitudes up to 3,000m.

6. SENARIO APLIKASI

Retrofit Lombong Hard Rock Afrika Barat

Challenge An existing operation faced excessive downtime every 68 weeks for jaw liner replacement on their primary crusher processing highsilica ore, bottlenecking the plant.
Solution Installation of our heavyduty jaw crusher with proprietary liner profile and automated wedge system.
Results Liner life extended to 1214 minggu. Combined with faster CSS adjustments, available crushing hours increased by 18%, supporting a sustained plant throughput increase of over 12%.

Canadian Arctic Modular Plant Installation

Challenge A remote explorationtoproduction site required a compact, highly reliable primary crushing module capable of operating in extreme cold with minimal onsite maintenance expertise.
Solution A preassembled modular jaw crusher skid with integrated heating systems, extendedlife lubricants, and remote monitoring telematics.
Results The unit achieved >96% availability in its first year despite ambient temperatures below 30°C. Remote diagnostics enabled proactive planning of parts shipments, eliminating unplanned airfreight costs.

7. PERTIMBANGAN KOMERSIL

Our professional gold ore crushing equipment is offered under flexible commercial terms tailored for capital project planning.

Peringkat Harga: Based on model size and configuration complexity. Standard heavyduty models offer the core value proposition. Premium configurations include full automation packages and advanced metallurgy options.
Ciri Pilihan: Pemacu frekuensi boleh ubah (VFD) untuk permulaan lembut & speed control; sistem pelinciran automatik; penderia pemantauan keadaan masa nyata (getaran, suhu); wear part laser profiling systems.
Pakej Perkhidmatan: Pilih daripada Waranti Asas, Extended Protection Plans covering parts/labor up to three years), or FullService Maintenance Contracts including scheduled inspections and priority technical support.
Pilihan Pembiayaan: We work with international export credit agencies and equipment financing partners to offer leasetoown agreements or tailored purchase plans that align with your project's cash flow timeline.

8. Soalan Lazim

Q1 Are your jaw crushers compatible with my existing vibrating grizzly feeder and conveyor system?
ya. Our engineering team will review your existing layout drawings feed rates material characteristics We design discharge heights mounting points integrate seamlessly into brownfield expansions

S2 Apakah garis masa pentauliahan pemasangan biasa?
For modular skidmounted units commissioning can be within days delivery For larger stationary units typical installation supervised our technicians takes weeks depending site readiness

Q3 How do you ensure optimal performance my specific ore type?
We require kg sample representative ore conduct crushability index abrasion test Our application engineers use this data recommend optimal chamber geometry liner profile operational settings

Q4 What are lead times major wear parts like jaw plates?
We maintain strategic global inventory hubs critical wear parts Standard manganese jaw plates typically available within weeks Highwear sitespecific alloys may require longer lead times advised plan accordingly

Q5 Do you offer training our operations maintenance staff?
Yes Comprehensive training provided covers safe operation routine maintenance troubleshooting procedures Training conducted during commissioning supplemented detailed manuals digital resources

Q6 Can equipment be financed through contract manufacturer directly?
We not direct lender but facilitate financing through established network partners We provide necessary technical documentation support secure projectbased equipment financing favorable terms

Q7 What key metrics should track measure ROI this investment?
Primary metrics include costperton crushed factoring energy consumption liner wear labor availability percentage Overall impact measured through increased downstream recovery reduced unscheduled downtime whole processing circuit