1. PEMBUKAAN PAINPOINT DRIVEN

Adakah operasi penapisan kok anda dibelenggu oleh ketidakcekapan berterusan yang menghakis keuntungan? Plant managers and engineering contractors face significant challenges with traditional screening methods for metallurgical coke. Titik kesakitan biasa termasuk:

Penjanaan Denda Berlebihan: Aggressive screening action can degrade premium coke, mencipta denda berlebihan (10mm) that are difficult to sell, secara langsung memberi kesan kepada hasil setiap tan.
Membutakan & Pemindahan: Moisture and sticky fines blind screen decks, while undersized material carries over into the product stream. This compromises product quality, leads to customer rejections, and forces frequent, costly manual cleaning halts.
Penyelenggaraan Tinggi & Downtime: The abrasive nature of coke accelerates wear on screen panels, galas, and structures. Unplanned downtime for repairs and the constant replacement of parts create substantial operational costs.
Inefficient Separation: Inconsistent feed rates or improper screen motion result in poor size separation. This means onspec product is lost to waste streams, and offspec material contaminates the product silo.

Are you searching for a robust screening solution that maximizes onspec yield, protects material integrity, and operates reliably with minimal intervention? The right industrial vibrating screen is a critical investment in your plant’s throughput and bottom line.

2. GAMBARAN KESELURUHAN PRODUK: Skrin Bergetar Coke HeavyDuty

Peralatan ini berkapasiti tinggi, linear motion vibrating screen engineered explicitly for the scalping and precise size classification of hot or cold metallurgical coke. Its design prioritizes gentle yet effective material handling to preserve coke integrity while ensuring sharp separations.

Aliran Kerja Operasi:
1. Suapan Terkawal: Coke from the crusher or oven is delivered onto the screen via a regulated feed chute to ensure an even distribution across the full width of the deck.
2. Stratifikasi yang cekap & Perpisahan: Dual vibrator motors generate a linear throwing motion, stratifying the material bed. Larger particles travel rapidly across the deck for discharge as oversize, while correctly sized coke passes through the precisely calibrated screen apertures.
3. Dedicated Product Streams: Separated fractions—oversize, multiple grades of onspec product (mis., kok relau letupan, kacang kok), and fines—are discharged via isolated chutes into their respective conveying systems or stockpiles.

Skop Permohonan: Saiz utama (scalping) and secondary classification of metallurgical coke in coke plants, kilang keluli, dan terminal pengendalian pukal.
Batasan: Tidak direka untuk melekit, claylike materials without pretreatment; maximum lump size and temperature limits apply as per technical specifications.

3. CIRI TERAS

Patented NonBlind Deck System | Asas Teknikal: Multilayer polyurethane panels with tapered apertures and elastic secondary cleaning balls | Faedah Operasi: Prevents aperture clogging from moist or sticky fines; maintains consistent screening efficiency without manual intervention | Kesan ROI: Eliminates downtime for cleaning; improves screening efficiency by up to 15%, peningkatan throughput
DualCounterweight Vibrator Drive | Asas Teknikal: Two synchronized vibrator motors producing a linear force vector | Faedah Operasi: Menyampaikan yang konsisten, fully adjustable stroke for optimal material travel speed and stratification; minimal dynamic stress transferred to the support structure | Kesan ROI: Reduces structural maintenance costs by up to 30%; allows tuning for different feed conditions to maximize yield
Modular Deck & Perlindungan Pakai | Asas Teknikal: Boltin wear liners on side plates and replaceable deck sections constructed from AR400 steel or specialized polyurethane | Faedah Operasi: Dramatically simplifies maintenance; worn components can be replaced in sections without dismantling the entire machine | Kesan ROI: Cuts panel replacement time by 60%; extends major overhaul intervals
Rekaan Kedap Habuk Terlampir | Asas Teknikal: Continuous sealing system between deck frames and fully clad sidewalls with integrated dust extraction ports | Faedah Operasi: Contains dust emissions at the source, improving plant air quality and safety compliance | Kesan ROI: Reduces housekeeping costs and mitigates risk of regulatory noncompliance fines
Pengasingan Spring Gegelung Tugas Berat | Asas Teknikal: Highcycle fatigueresistant steel coil springs supporting the vibrating frame | Faedah Operasi: Menyerap habis 95% daripada beban dinamik, preventing vibration transmission to the building foundation | Kesan ROI: Eliminates costly reinforced concrete foundations; allows for simpler steel support structures

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Skrin Konvensional) | Our Coke Vibrating Screen Solution | Kelebihan (% penambahbaikan) |
| : | : | : | : |
| Kecekapan Saringan (Ketepatan) | ~8590% dalam keadaan optimum | Secara konsisten >95% across varying feed rates| +510% improvement in yield |
| Hayat Perkhidmatan Panel (AR Steel) | 36 months depending on abrasiveness| 814 months with optimized deck system| +100% hayat operasi yang lebih lama |
| Masa Henti Tahunan untuk Penyelenggaraan Skrin| 120180 jam (pembersihan, panel changes)| 4060 jam dengan reka bentuk modular| ~65% reduction in lost time |
| Penjanaan Denda (10mm) During Screening| Hingga 5% additional generation| Kurang daripada 2% additional generation| >60% reduction in product degradation |

5. SPESIFIKASI TEKNIKAL

Kapasiti & Penilaian: Direka untuk pemprosesan daripada 200 TPH kepada 1500 TPH of bulk coke (density ~0.50.7 t/m³). Multiple width (1.5m – 3.0m) and length (4.5m – 7.5m) configurations available.
Keperluan kuasa: Motor penggetar dwi terdiri daripada 2 x 7.5 kW kepada 2 x 30 kw (400/690V, 50/60Hz). Total installed power depends on machine size and required Gforce.
Spesifikasi Bahan: Kerangka utama: Keluli karbon tugas berat (S355JR). Pakai Komponen: Side liners – AR400 Steel; Screen Panels – Tensioned HARDOX® wire mesh or modular polyurethane; Bingkai Dek – Keluli tahan lelasan.
Dimensi Fizikal: Berbeza mengikut model. Example Model CKV2448: Panjang keseluruhan ~9m, lebar ~3m, height ~2m (tidak termasuk sokongan). Berat lebih kurang. 12 tan.
Julat Operasi Persekitaran: Suitable for ambient temperatures from 20°C to +50°C. Handles hot coke up to ~150°C with heatresistant gaskets and component specifications.

6. SENARIO APLIKASI

Integrated Steel Plant Blast Furnace Feedstock Preparation

Challenge A major steel producer experienced high levels of undersize material (<25mm) contaminating their blast furnace coke stockpile due to an inefficient primary scalper screen at their wharf unloading station.
Solution Installation of a highcapacity linear motion Coke Vibrating Screen equipped with nonblind decks at the transfer point after primary crushing.
Results Screening efficiency increased from an estimated 96%. Onspec blast furnace feedstock (+25mm) yield improved by approximately >8%, significantly reducing purchasedcoke requirements.

Merchant Coke Plant Product Classification

Challenge A merchant coke plant needed sharper separation between nut coke (1025mm) dan angin (10mm) fractions but found their existing screens generated excessive fines due to aggressive vibration.
Solution Replacement with twotiered Coke Vibrating Screens featuring adjustable lowamplitude/highfrequency drives designed for gentle handling at lower deck inclinations.
Results Fines generation during final sizing was reduced by more than >60%. The production of highvalue nut coke increased proportionally without compromising total throughput.

7 PERTIMBANGAN KOMERSIL

Harga peralatan adalah berperingkat berdasarkan saiz mesin (kawasan geladak), bahan binaan (standard vs premium wear packages), spesifikasi motor:
Peringkat I (<15 m² deck): For lower capacity lines or pilot facilities
Tahap II (<15 m² 30 m² deck): Custom highcapacity units

Ciri Pilihan:
Hotduty package including heat shields & specialized seals
Explosionproof motor specification
Penderia pemantauan keadaan lanjutan

Pakej Perkhidmatan:
Extended warranty plans covering vibrator units
Pemeriksaan tahunan & perkhidmatan pengoptimuman
Onsite spare parts inventory agreements

Pilihan Pembiayaan:
Capital equipment leasing programs through partner financial institutions are available upon request

8 Soalan Lazim

Q What is your typical lead time?
A Lead times vary based on project scope but standard models typically ship within <12 weeks from order confirmation Custom configurations may require <16 minggu

Q Can this equipment be integrated into my existing layout?
A Yes Our engineering team provides comprehensive interface drawings including load data chute recommendations & electrical requirements We design our screens as modular units adaptable within existing transfer towers

S Bagaimanakah penyelesaian ini mengendalikan variasi dalam kandungan lembapan suapan?
A The nonblind deck system combined with adjustable vibration parameters allows effective operation at moisture contents upto approximately <8% Beyond this predrying or alternative technologies may be recommended

Q What are your payment terms?
A Standard commercial terms are <30% downpayment upon order <60% priorto shipment & <10% upon completionof commissioning For lease arrangements terms are structured through our financing partners

Q Do you provide installation supervision?
A Yes we offer optional expert installation supervision & commissioning services This ensures optimal setup performance validation & latihan pengendali