1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin pengeluaran agregat anda? For plant managers and procurement officers sourcing private label stone crusher machines, the challenges are specific and costly. Inconsistent feed material leads to frequent clogging and unplanned maintenance stops, directly impacting throughput. Wear part replacement cycles that are shorter than advertised result in ballooning consumables costs and labor hours. Tambahan pula, machines that lack modularity or compatibility with existing plant infrastructure create complex integration projects, delaying ROI. Are you evaluating equipment that promises performance but delivers variability, complicating your production forecasting and maintenance scheduling? Penyelesaiannya bukan hanya pada penghancur, but in a precisionengineered private label partner built to address these exact operational realities.

2. GAMBARAN KESELURUHAN PRODUK

This product line comprises a series of highperformance private label jaw and cone crusher machines designed for primary and secondary crushing in quarrying, perlombongan, and construction recycling operations. Aliran kerja operasi direka bentuk untuk kebolehpercayaan: (1) Consistent feed intake via optimized geometry and vibration management, (2) Efficient compression crushing through dynamically balanced moving assemblies, (3) Precise product size control via hydraulic adjustment systems, (4) Continuous discharge minimizing recrush and power waste, dan (5) Automated lubrication and monitoring for component protection. These private label stone crushers are applicable for processing granite, basalt, batu kapur, dan konkrit kitar semula. They are not designed for ultrafine grinding (sub5mm) without tertiary circuit support or for processing materials with extreme moisture or clay content without prescreening.

3. CIRI TERAS

Reka Bentuk Rahang Modular | Asas Teknikal: Bolttogether frame sections and replaceable cheek plates. | Faedah Operasi: Enables rapid onsite assembly/disassembly for plant relocation or major service access, reducing downtime by up to 40% compared to welded unitary frames. | Kesan ROI: Lowers mobilization costs and increases plant reconfiguration flexibility.

Pelarasan CSS Hydroset | Asas Teknikal: Hydraulic cylinders for closedside setting (CSS) control versus manual shims or threaded mechanisms. | Faedah Operasi: Operators can adjust product gradation in under 60 seconds from a remote location without stopping the feed. | Kesan ROI: Increases usable product yield by allowing quick adaptation to changing feedstock or market demand.

Sistem Pengekalan Pelapik Berpaten | Asas Teknikal: Mechanical locking wedges versus standard epoxy backing material. | Faedah Operasi: Eliminates liner slippage and the risk of catastrophic damage to crusher heads/concaves; reduces liner changeout time by an average of 30%. | Kesan ROI: Extends major component life and reduces maintenance labor costs.

Pelabuhan Pemantauan Keadaan Bersepadu | Asas Teknikal: Port sensor prapasang untuk suhu, getaran, and pressure on bearings and lubrication lines. | Faedah Operasi: Facilitates easy connection to plant SCADA systems for predictive maintenance scheduling based on actual wear data. | Kesan ROI: Prevents unplanned failures, optimizing spare parts inventory and planned downtime windows.

HighStrength Alloy Eccentric Assembly | Asas Teknikal: Forged steel eccentric shaft with precisionmachined bearings manufactured to ISO standards. | Faedah Operasi: Sustains high crushing forces with minimal deformation under load, ensuring consistent gap geometry throughout the wear cycle of manganese liners.| Kesan ROI: Maintains target product specification over longer periods, reducing quality rejects.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri | Penyelesaian Penghancur Batu Label Persendirian | Kelebihan (% penambahbaikan) |
| : | : | : | : |
| Masa Pertukaran Pelapik (Penghancur kon) | 812 jam buruh manual & epoxy cure time| 58 hours with mechanical lock system| ~35% reduction in downtime |
| Tan per kWj (Granit Keras) | 4550 tonnes/kWh at CSS 40mm| 5255 tonnes/kWh at CSS 40mm| Hingga 10% better energy efficiency |
| Wear Part Consumption Cost/tonne| Varies ±15% due to metallurgy inconsistency| Guaranteed ±5% variance via controlled sourcing| Higher predictability in operating cost |
| Pelepasan Bunyi di 10 meter| ~105 dBA typical unsilenced| ~95 dBA with integrated acoustic damping| Meets stringent site regulations more easily |

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti: 150 800 tan sejam (Tph), Bergantung pada model (Rahang: C80C150 equivalents; Kon: H200H400 equivalents).
Keperluan kuasa: 90 kw 315 motor pemacu utama kW; 400V/50Hz atau 480V/60Hz standard; customized voltages available.
Spesifikasi Bahan: Bingkai utama: Plat keluli tugas berat yang dibuat (min. kekuatan hasil 355 MPa). Pelapik: Keluli Mangan Premium (1822%). Aci: Forged Alloy Steel EN24/34CrNiMo6.
Dimensi Fizikal (Example Jaw Model): Lebih kurang. Panjang: 4.2m, Lebar: 2.8m, Ketinggian: 3.1m; Jumlah berat: ~28,000 kg.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C; dustproofed to IP65 on electrical components; optional kits available for coastal/highhumidity environments.

6. SENARIO APLIKASI

[Regional Aggregate Producer] Cabaran: A midsized quarry faced frequent bottlenecks at its primary crushing station due to an older jaw crusher's inability to handle variablesized shot rock without bridging.Solution: Implementation of a private label heavyduty jaw crusher with an optimized grizzly feeder interface and steeper nip angle.Solution: Implementation of a private label heavyduty jaw crusher with an optimized grizzly feeder interface and steeper nip angle.Keputusan: Daya tampung meningkat sebanyak 22%, bridging incidents reduced by over 90%, allowing the downstream cone crushers to operate at steadystate capacity.Keputusan: Daya tampung meningkat sebanyak 22%, bridging incidents reduced by over 90%, allowing the downstream cone crushers to operate at steadystate capacity.

[Pembinaan & Kontraktor Kitar Semula Perobohan] Cabaran: High wear costs from processing reinforced concrete with residual rebar were making a dedicated recycling line unprofitable.Solution: Integration of a private label cone crusher equipped with automatic tramp release system using large hydraulic cylinders.Solution: Integration of a private label cone crusher equipped with automatic tramp release system using large hydraulic cylinders.Keputusan: Unstoppable tramp metal events cleared in under two minutes versus thirtyminute manual clearing stops; manganese liner life increased by approximately 15% due to reduced shock loads.Keputusan: Unstoppable tramp metal events cleared in under two minutes versus thirtyminute manual clearing stops; manganese liner life increased by approximately 15% due to reduced shock loads.

7 PERTIMBANGAN KOMERSIL

Our private label stone crusher program is structured into clear tiers:
Siri Standard: Highreliability core designs for common rock types.
Siri Persembahan: Includes features like Hydroset adjustment & advanced monitoring as standard.
Konfigurasi Tersuai: Tailored dimensions/specifications for OEM integration projects.
Ciri pilihan termasuk sistem pelinciran automatik, ceramic composite wear parts for highly abrasive material,dan antara muka penghantar pelepasan tersuai.
We offer tiered service packages from basic commissioning support up to comprehensive annual maintenance agreements with guaranteed response times.Financing options include capital lease agreements tailoredto match expected cash flow from increased production,and rentaltoown structuresfor projectbased work.

8 Soalan Lazim

1.Q:Apakah tahap penyesuaian yang mungkin dalam program label peribadi anda?
A:The program allowsfor modifications including paint schemes,motor brands,mounting configurations,and select component grades.Critical geometry relatedto crushing chambers remains standardizedto ensure performance warranties are valid.A:The program allowsfor modifications including paint schemes,motor brands,mounting configurations,and select component grades.Critical geometry relatedto crushing chambers remains standardizedto ensure performance warranties are valid.

2.Q:How does the wear part cost compare tonamebrand OEM parts?
A.Field data shows our controlled metallurgy parts typically comeat a1525% lower cost while matchingor exceeding published tonnage guaranteesof leading brands.A.Field data shows our controlled metallurgy parts typically comeat a1525% lower cost while matchingor exceeding published tonnage guaranteesof leading brands.

3.Q:What documentationis providedfor maintenanceand integration?
A.You receivefull CAD drawingsfor foundation planning,P&ID schematicsfor hydraulics/lubrication,and detailedparts manuals compatiblewith CMMS systems.All documentationcan be brandedwith your company identity.A.You receivefull CAD drawingsfor foundation planning,P&ID schematicsfor hydraulics/lubrication,and detailedparts manuals compatiblewith CMMS systems.All documentationcan be brandedwith your company identity.

4.Q:What isthe lead timefrom orderto delivery?
A.For Standardand Performance Series models,the lead timeis typically1418 weeks.Custom configurationsrequire additional engineeringtime which willbe specifiedduring project quotation.A.For Standardand Performance Series models,the lead timeis typically1418 weeks.Custom configurationsrequire additional engineeringtime which willbe specifiedduring project quotation.

5.Q:Adakah anda memberikan jaminan prestasi?
A.We provideguarantees forminimum throughputon defined material,total power consumption,and wear part lifein tonnes processed.All guaranteesare contractually documentedbasedon agreed feed material analysis.A.We provideguarantees forminimum throughputon defined material,total power consumption,and wear part lifein tonnes processed.All guaranteesare contractually documentedbasedon agreed feed material analysis.

6.Q:Aretraining services included?
A.Commissioning alwaysincludes onsite operational trainingfor your crew.We also offeroptional advanced maintenance workshopsheldat our facilityor yours.A.Commissioning alwaysincludes onsite operational trainingfor your crew.We also offeroptional advanced maintenance workshopsheldat our facilityor yours.

7.Q:Canyour machinesbe integratedinto existingautomation systems?
A.The control architectureis designedwith open communication protocols(Modbus TCP/IP).Preinstalled monitoringports allowdirect sensor dataintegrationinto most modernplantwide SCADA platforms.A.The control architectureis designedwith open communication protocols(Modbus TCP/IP).Preinstalled monitoringports allowdirect sensor dataintegrationinto most modernplantwide SCADA platforms