1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin pengeluaran agregat anda? Untuk pengurus loji dan kontraktor kejuruteraan, cabaran teras dalam penghancuran primer selalunya termasuk:
Pemakaian Berlebihan & Kos penyelenggaraan: Frequent replacement of manganese wear parts due to improper crushing dynamics, leading to thousands in unbudgeted parts and labor.
Masa Henti Tidak Berjadual: Unplanned stoppages for clearing blockages or addressing mechanical failures, halting your entire downstream processing line.
Penggredan Produk Tidak Konsisten: Fluctuations in feed material hardness or size causing offspec product, resulting in pile recrushing and wasted energy.
Penggunaan Tenaga Tinggi setiap Tan: Inefficient crushing chambers and drive systems that draw maximum power without delivering proportional throughput.
Ketegaran kepada Variasi Suapan: Equipment that cannot effectively handle occasional oversize or slightly wet material without risking significant operational disruption.

Soalan sentral menjadi: bagaimana anda boleh selamat teguh, highcapacity primary crushing performance without the premium price tag and achieve a faster return on investment?

2. GAMBARAN KESELURUHAN PRODUK

The Premium Stone Crusher Machine represents a highefficiency, heavyduty jaw crusher engineered for primary reduction of hard rock, granit, basalt, dan konkrit kitar semula. Its design prioritizes mechanical simplicity and durability to deliver reliable firststage crushing.

Aliran Kerja Operasi:
1. Pengambilan Suapan: Bahan suapan besar (sehingga dimensi masuk yang ditentukan) is deposited into the vibrating grizzly feeder (pilihan), yang memintas denda untuk mengoptimumkan pemuatan ruang.
2. Kitaran Penghancuran: Bahan masuk ke dalam, nonchoking crushing chamber where a steep nip angle and aggressive linear stroke apply compressive force against a fixed jaw plate.
3. Pelepasan: Crushed material exits at the bottom discharge point, with product size determined by the closedside setting (CSS) daripada penghancur, readily adjustable via hydraulic or mechanical shim systems.

Skop Permohonan: Sesuai untuk loji kuari pegun, operasi perlombongan berskala besar, dan tapak projek infrastruktur utama yang memerlukan konsisten, hightonnage production of base materials (mis., 06”, 08” aggregate).

Had Utama: Tidak direka untuk pengisaran ultrahalus atau sebagai penghancur tertier. Saiz dan kapasiti suapan maksimum terikat dengan spesifikasi model. Performance with highly abrasive but noncompressive materials (mis., certain sandstones) may accelerate wear compared to compressive rock.

3. CIRI TERAS

Pembinaan Rangka Tugas Berat | Asas Teknikal: Analisis Unsur Terhingga (FEA) pengagihan tekanan yang optimum | Faedah Operasi: Menghilangkan rekahan keletihan bingkai di bawah beban kitaran; menyediakan platform yang stabil untuk semua komponen | Kesan ROI: Dilanjutkan hayat struktur seterusnya 15+ tahun di bawah operasi biasa, menghapuskan penggantian modal pramatang.

Geometri Ruang Penghancuran Dioptimumkan | Asas Teknikal: Kinematik bermodel komputer dan reka bentuk sudut nip | Faedah Operasi: Promotes interparticle crushing for improved reduction ratio; mengurangkan produk slabby; minimizes direct wear on jaw dies | Kesan ROI: Hingga 15% higher throughput per kWh consumed based on field data; more uniform wear extends jaw plate life by an estimated 20%.

Togol Hidraulik & Sistem Pelarasan | Asas Teknikal: Silinder hidraulik dualaks menggantikan plat togol mekanikal tradisional | Faedah Operasi: Membolehkan selamat, membersihkan sekatan dengan cepat tanpa campur tangan manual; allows remote adjustment of CSS for product control | Kesan ROI: Reduces downtime from tramp metal events from hours to minutes; allows quick adaptation to changing product specs without stopping feed.

Roda Terbang Inersia Tinggi & Aci Sipi Teguh | Asas Teknikal: Precisely calculated rotational mass to sustain momentum through the crushing stroke | Faedah Operasi: Melicinkan puncak permintaan kuasa, reducing cyclic load on the drive motor; ensures consistent crushing force even under variable loading | Kesan ROI: Protects motor from burnout, lowers demand charges on power supply; enables use of standard highefficiency motors.

EasyAccess Maintenance Design | Asas Teknikal: Modular component layout with dedicated service platforms (pilihan) | Faedah Operasi: All routine inspection points (toggle system, bearing housings) are accessible without major disassembly | Kesan ROI: Reduces planned maintenance service time by approximately 30%, mengurangkan kos buruh dan meningkatkan ketersediaan loji.

Kemasan Komponen Tahan Kakisan | Asas Teknikal: Industrialgrade protective coatings on internal frames and critical fasteners | Faedah Operasi: Protects against moisture and abrasive dust ingress in harsh environments | Kesan ROI: Preserves asset value and resale potential; prevents corrosionrelated seizure of adjustment mechanisms.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Industry Standard for Comparable Jaw Crushers | Penyelesaian Mesin Penghancur Batu Premium | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Adanya (Masa aktif)| ~92% (termasuk. terancang & perhentian yang tidak dirancang) |>95% based on telemetry data from installed units| +3.3% Masa Pengeluaran |
| Tan per MWj| 180 220 tons/MWh for hard granite| 235 250 tons/MWh demonstrated in field trials| +10% Purata. Kecekapan tenaga |
| Pakai Part Life (Plat Rahang)| Sangat berubah -ubah; purata. 120k tons in abrasive rock| Consistent achievement of 140k+ tons in same material| +16% Purata. Hayat Perkhidmatan |
| Masa Pelarasan CSS| 12 jam (mechanical shim system)| <15 minit (standard hydraulic system)| ~85% Faster Adjustment |
| Pelepasan Bunyi pada 1m| Biasanya 108112 db(A)| Kepungan yang direka bentuk & damping achieve ≤105 dB(A)| ~37 dB(A) Pengurangan |

5. SPESIFIKASI TEKNIKAL

Kapasiti Julat Model: daripada 350 MTPH kepada 1,200 MTPH, depending on feed material density and crushability index.
Pembukaan suapan: Sizes from 900mm x 600mm up to 1,300mm x 1,000mm.
Keperluan Kuasa: Driven by standard TEFC electric motors ranging from 75 kW kepada 160 kw. Motor starter not included.
Spesifikasi Bahan: Rangka keluli rekaan berkekuatan tinggi (ASTM A36). Highgrade cast steel swing jaw body. Rahang keluli mangan mati (14% /18% pilihan). Forged alloy steel eccentric shaft with precisionmachined bearings.
Dimensi Fizikal (Model Biasa): Lebih kurang. Panjang: ~7m; Lebar: ~3m; Ketinggian: ~3m (tidak termasuk penyuap & penghantar pelepasan).
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C. Dust seals rated for IP66 protection against particulate ingress.

_(MTPH = Metric Tons Per Hour)_

6. SENARIO APLIKASI

Projek Pembesaran Kuari Granit

Cabaran: A southeastern US quarry needed to increase primary capacity by 40% but faced space constraints and a limited capital budget for foundational work.
Penyelesaian: Implementation of a single highcapacity Premium Stone Crusher Machine with a deepchamber configuration replaced two older units.
Keputusan: Achieved required throughput increase within existing footprint. Energy consumption per ton dropped by an estimated $0.$12/ton due to higher efficiency plantwide availability increased by $4$%.

Major Highway Infrastructure Contractor

Cabaran: Onsite crushing of excavated rock was plagued by frequent uncrushable material (rebar remnants), causing daily downtime for manual clearing on their previous crusher.
Penyelesaian: Deployment of the Premium Stone Crusher Machine equipped with the automatic hydraulic toggle release system.
Keputusan: Blockage clearance events were resolved remotely in under two minutes versus an average of $90$ minutes previously Project completed ahead schedule saving an estimated three weeks of idle equipment labor costs

Aggregate Producer Processing Variable Feed

Challenge Fluctuations between hard river gravel soft limestone were causing rapid uneven wear on jaw plates leading unpredictable maintenance cycles
Solution Installation was paired with operator training regular CSS adjustments via hydraulic system match feed characteristics
Results Achieved more consistent product gradation across material types extended average wear part life by documented reduced annual consumables spend

7 PERTIMBANGAN KOMERSIL

Pricing is structured across three core tiers based on capacity size support package inclusion

Base Equipment Tier Includes crusher motor v belts basic tool kit lubrication system factory commissioning Field installation not included

Production Ready Tier Adds integrated motor starter control panel pre fabricated maintenance platforms one year parts warranty excluding wear items

Premium Service Tier Encompasses full plant design support extended five year structural warranty optional financing lease arrangements through partner institutions

Optional Features Vibrating Grizzly Feeder VGF Automatic Lubrication System ALC Dust Suppression Spray System Rock Breaker Mounting Package Telematics Remote Monitoring Module

Service Packages Available Annual Inspection Contracts Critical Spares Kits On Site Technician Training Programs Turnkey Installation Project Management

8 Soalan Lazim

What is the lead time delivery typical order Lead times range from weeks depending model complexity current production schedule confirmed upon order placement

Can this crusher be integrated into my existing plant conveyor system Yes standard discharge heights belt widths are designed common industry layouts Engineering drawings provided facilitate integration planning your contractors

How does warranty coverage work The standard warranty covers manufacturing defects major structural components years Wear parts jaw plates liners are consumable items covered separate wear part guarantee programs specific conditions

What training provided operators maintenance staff Comprehensive operational manuals video guides included We recommend minimum two day site technician training course covers safe operation routine maintenance troubleshooting procedures available purchase

Are financing options available Yes we work several equipment finance companies offer competitive lease rental purchase plans tailored cash flow requirements typical terms range months