1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin pengeluaran agregat anda? Untuk pengurus loji dan kontraktor kejuruteraan, peringkat penghancuran utama selalunya menjadi punca kesesakan kritikal. Common challenges with traditional primary crushers include:

Masa Henti Berlebihan untuk Penyelenggaraan: Penukaran pelapik yang kerap dan pembaikan tidak dirancang menghentikan keseluruhan barisan pemprosesan anda, menelan belanja beribu-ribu sejam dalam pengeluaran yang hilang.
Kos Bahagian Pakai Tinggi: The abrasive nature of feed material leads to rapid deterioration of crusher jaws or mantles, resulting in unsustainable consumables expenditure.
Penggredan Output Tidak Selaras: Fluctuations in feed size or hardness cause product variability, complicating downstream processing and risking specification noncompliance.
Vulnerability to Contamination: Tramp metal or uncrushable material entering the chamber can cause catastrophic damage, leading to severe mechanical failure.
Had Konfigurasi Tegar: Fixed crushers lack mobility, forcing costly haulage of raw material and limiting operational flexibility across a site.

How do you select a primary crusher that delivers not just high tonnage, tetapi kos operasi boleh diramal, superior availability, and adaptability to changing project demands? The solution requires an engineered approach focused on total cost of ownership.

2. GAMBARAN KESELURUHAN PRODUK

The Premium Stone Crusher Machine is a heavyduty, trackmounted mobile jaw crusher engineered for highvolume primary crushing in quarrying, perlombongan, dan aplikasi perobohan. Ia direka untuk memproses batu keras, konkrit kitar semula, and abrasive natural stone directly at the source.

Aliran Kerja Operasi:
1. Suapan & PraSkrin: Raw material is loaded into the integrated hopper. An independent prescreen removes fines prior to crushing, meningkatkan kecekapan dan mengurangkan kehausan.
2. Penghancuran utama: Yang mantap, hydraulically adjustable jaw crusher reduces feed material to a predefined size. Advanced kinematics ensure high reduction ratios.
3. 'pintasan & Pelepasan: Crushed material is conveyed to the main stockpile. Uncrus​​hable objects are automatically bypassed via a hydraulic release system to prevent damage.
4. Mobiliti & Persediaan: The unit moves between sites or feeding points via its trackmounted chassis, achieving full operational status in under 30 minit.

Skop Permohonan & Batasan:
Sesuai Untuk: Primary reduction of granite, basalt, batu kapur; processing of demolition concrete; largescale quarry runofmine material.
Batasan: Tidak direka untuk pengisaran ultrahalus atau sebagai penghancur tertiari kendiri. Maximum feed size and compressive strength ratings must be adhered to as specified below.

3. CIRI TERAS

Direct Drive Crusher | Asas Teknikal: Hightorque motor directly coupled to crusher drive shaft via fluid coupling | Faedah Operasi: Menghapuskan gelinciran dan penyelenggaraan Vbelt; provides constant cavity level for consistent product shape | Kesan ROI: Reduces power transmission losses by up to 8% and eliminates belt replacement costs.

Hydraulic Gap Adjustment (HGA) | Asas Teknikal: Wedgebased jaw setting adjustment controlled via central hydraulic system | Faedah Operasi: Allows operators to change product gradation in minutes without manual shim changes | Kesan ROI: Minimizes noncrushing time for adjustments by over 90%, memaksimumkan penggunaan.

HeavyDuty Feeder & PraSkrin | Asas Teknikal: Independent doubledeck vibrating prescreen with bypass chute | Faedah Operasi: Removes fines and sand prior to crushing chamber, reducing wear on jaw dies by up to 30% | Kesan ROI: Extends wear part life significantly, directly lowering costpertonne.

Automatic Central Lubrication | Asas Teknikal: Programmable greasing system for all major crusher bearings | Faedah Operasi: Memastikan pelinciran galas optimum di bawah semua keadaan operasi tanpa campur tangan manual | Kesan ROI: Mencegah kegagalan galas pramatang; field data shows a correlated 40% reduction in related unscheduled downtime.

Reinforced MonoBlock Main Frame | Asas Teknikal: Singlepiece welded steel frame with reinforced stress zones from Finite Element Analysis (FEA) pemodelan | Faedah Operasi: Provides exceptional durability against shock loads and fatigue over longterm operation | Kesan ROI: Ensures structural integrity over the machine’s lifespan, melindungi pelaburan modal anda.

Sistem Kawalan Proses Pintar (IPCS) | Asas Teknikal: PLCbased system monitoring load, tekanan, suhu, and feed rate | Faedah Operasi: Automatically regulates feeder speed for optimal cavity fill and protects against overloads; provides diagnostic data for preventative maintenance planning| Kesan ROI: Optimizes throughput by an average of 12% while providing actionable data to plan maintenance shutdowns.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Mobile Jaw Crusher) | Premium Stone Crusher Machine Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Adanya (Masa aktif) | ~8588% (Dijadualkan & Masa Henti Tidak Berjadual) |>92% (Based on Telematics Data) |>5% Penambahbaikan |
| Cost per Tonne (Pakai bahagian)| Pembolehubah; High with abrasive feed| Guaranteed Maximum Cost per Tonne Program Available| Hingga 25% Reduction Possible|
| Fuel Consumption per 100t Crushed| Dependent on load cycles & Tetapan| IPCSdriven Eco Mode optimizes engine RPM vs. demand| Didokumenkan 1520% Pengurangan|
| Persediaan / Masa Perpindahan| 4590 minutes with crane/leveling| Integrated hydraulic systems & mobiliti trek|50% Lebih pantas|
| Pelepasan Bunyi pada Jarak 10m| ~110115 dB(A)| Acoustic encapsulation & direct drive design|<105 db(A); Improved Compliance|

5. SPESIFIKASI TEKNIKAL

Jenis penghancur: Togol Tunggal Penghancur Rahang Mudah Alih
Pembukaan suapan: 1,100mm x 700mm
Julat Kapasiti: Hingga 350 tan sejam (bergantung pada bahan suapan dan tetapan sisi tertutup)
Engine Power Tier: Peringkat V/Tier 4 Final compliant diesel engine rated at 248 kw
Sistem pemacu: Direct hydrostatic drive with electronic control
Penghantar Utama: Belt width 1,000mm; discharge height 3.6m (boleh laras secara hidraulik)
Pilihan Bahan Jaw Die: Keluli Mangan Standard (18%), Keluli Mangan Premium (22%), Quenched Alloy Steel for specific abrasion resistance
Berat Operasi: Kira -kira 45 tan
Dimensi Pengangkutan (LxWxH): ~14m x ~2.8m x ~3.6m
Julat Suhu Operasi: 25°C to +45°C with standard configuration

6. SENARIO APLIKASI

Granite Quarry Expansion Project Challenge:

A large granite quarry needed to increase primary output by 25% without expanding their fixed plant footprint or increasing haul truck fleet cycles due to distance from the new face.

Penyelesaian:

Two Premium Stone Crusher Machines were deployed in a relay configuration at the new extraction zone.

Keputusan:

The mobile units processed runofquarry stone closer to the face.The reduced haul distance lowered fuel costs by18%. Combined throughput increased by28%, meeting expansion targets without modifying the fixed secondary plant.

Perobohan Infrastruktur Utama & Recycling Challenge:

A contractor for a highway bridge demolition project faced strict site space constraints,a mandate for70% onsite recycling of concrete,and an aggressive timeline.Previous methods involved multiple machinesandoffsite hauling.

Penyelesaian:

A single Premium Stone Crusher Machine with an optional magnetic separator was positioned onsite.It processed demolished concrete directly,fed by an excavator.

Keputusan:

The machine produced spec base material continuously.Achieved85% onsite direct reuse of crushed material.Eliminated over200 truckloads of offsite haulage,saving significant costandaccelerating project completionby three weeks.

7.PERTIMBANGAN KOMERSIL

Our commercial model is structured around providing clarityandlongterm predictabilityfor your operations:

Peringkat Harga
Base Equipment Configuration:The turnkeymobile jawcrusheroperatorreadyas specified above includes standard features like IPCS,HGA,and automatic lubrication.Premium Configuration Package(Disyorkan):Includes extended warranty,the hydraulic side conveyor(for reject separation),and upgraded dust suppression system.ApplicationSpecific Package:Customizedwith options like harder jaw die alloys,a prescreen mesh kitfor specific sizing,and enhanced guarding packagesfor extreme climates.

Perkhidmatan&Support Packages
Platinum Care Plan:A comprehensive fixedcost annual coveragethat includes all scheduled maintenance,pemeriksaan,wear part replacements(excluding liners),and priority field service response.Gold Support Plan:Covers all scheduled maintenanceandprovides discounted rateson laborandparts.Basic Warranty:The standard24month/3，000hour warrantyon major componentsand12month coverageon other parts。

Pilihan Pembiayaan
We offer several commercial pathways includingstraight capital purchase，perjanjian pajakan operasi(Opex model)，orflexible rentaltoown programs tailoredto project duration.Financing can often bundlethe initial service package。

8.Soalan Lazim

Q:Whatis themaximum recommended compressive strengthof feedmaterialforthePremiumStoneCrusherMachine?
A:Thecrusheris engineeredto processmaterialwitha maximumcompressive strengthof400 MPa.This coversmostigneous rock(e.g.,granite,basalt)andreinforcedconcrete。For materials exceedingthis，consult ourengineeringteamfora specific assessment。

Q：Howdoestheguaranteedcostpertonneprogramforwearparts work?
A：Thisoptional programprovidesa fixedmaximumcostforjawdiescheekplatesbasedonyour specificfeedmaterialanalysisoveran agreedperiodor tonnagevolume。It converts variableconsumablecostsintoa predictableoperatingexpense，simplifyingbudgeting。

Q：Can thisunit integratewithourexistingmobile screeningplant？
A：ya。Thedischarge conveyorheightis hydraulicallyadjustable，anda radio remotecontrolis availableasan optionto allowprecise coordinationbetweenthefeedingexcavator，thecrushera driverlessconveyorto yourscreen。Standarddischarge heightsarecompatiblewithmostmobile screeningunits。

Q：Whattrainingis providedforouroperatorsandmaintenanceteam？
A：Every deliveryincludesa comprehensive twodayonsitetrainingprogram conductedbyafield serviceengineer。It coverssafeoperation，pemeriksaan harian，basic troubleshootingusingtheIPCSinterface，andproperproceduresforjaw gap adjustment。Additional trainingmodulesareavailable。

Q：Whatisthetypicalleadtimefromorderto commissioning？
A：Forstandardconfigurations，leadtimesaveragebetween1216weeksdependingon currentproductioncycles。We provideadetailedprojectplanuponorderconfirmationto alignwithyourproject schedule。Expressoptionsmaybe available。

Q：Arethereany environmentalpermittingadvantages tothedesign？
A：Themachinefeaturesa standardenclosedengine compartmentwithparticulatefilteranda diesel oxidation catalyst(DOC)。Thedirectdrivesystemreducesnoise emissionssignificantly comparedtobeltdrivencrushers whichcan simplifylocalpermittingrequirementsforsound levelsin manyregions。

Q：Howisthe machine'sperformance monitoredpostsale？
A：TheIntelligentProcessControlSystem(IPCS)can beoptionally equippedwithtelematics thatprovideauthorizedpersonnelsecureaccessto keyperformance dataincludingtonnagefuel consumptionoperatinghoursandalarmhistories Thisenablespredictivemaintenanceplanning