1. PEMBUKAAN PAINPOINT DRIVEN

Are you scaling your operation to meet production targets, only to be constrained by your washing and recovery circuit? Mengurus a 500 TPH throughput introduces distinct challenges that directly impact your bottom line. Pertimbangkan halangan operasi biasa ini:
Kadar Pemulihan Tidak Konsisten: Are fluctuating feed grades and particle sizes causing valuable, fine gold to bypass your system, resulting in measurable revenue loss per ton processed?
Excessive Downtime & Penyelenggaraan: Is your current plant plagued by frequent mechanical failures, abrasive wear on components, and complex cleanup cycles that halt production for hours?
Kos Operasi yang Tinggi: Are you managing escalating expenses from high water consumption, excessive power draw per ton, and the labor required for constant monitoring and manual adjustment?
Had Kebolehskalaan: Does your existing setup lack the modularity to efficiently handle peak feed rates or adapt to future resource expansion without a complete system overhaul?

Selecting the right highcapacity washing plant is a critical capital decision. How do you ensure maximum recovery at 500 TPH while controlling operational expenditure and maintaining plant availability?

2. GAMBARAN KESELURUHAN PRODUK

The Premium 500 TPH Gold Mining Washing Plant adalah lengkap, modular processing system engineered for alluvial and eluvial gold deposits. It is designed for operations requiring robust, highvolume scrubbing, klasifikasi, dan kepekatan graviti.

Aliran Kerja Operasi:
1. Suapan Utama & Menggosok: Runofmine (ROM) material is fed into a heavyduty trommel or scrubber screen, where it is aggressively washed and clays are broken apart.
2. Klasifikasi saiz: The scrubbed material is precisely classified; sampah bersaiz besar (mis., +75mm) ditolak melalui penghantar, while the valuable sub75mm fraction proceeds.
3. Konsentrasi & Pemulihan: The classified slurry reports to a series of cascading sluices or jigs—specifically configured for coarse and fine gold—where highGR (Grade Recovery) concentration occurs.
4. Pengurusan Tailing & Pengendalian Air: Waste tailings are efficiently removed, while process water is recirculated via a settlement pond or clarifier system to minimize fresh water requirements.

Skop Permohonan & Batasan:
Sesuai Untuk: Largescale alluvial/eluvial operations, mendapan sungai, and weathered conglomerates with claybound gold.
Batasan: Tidak sesuai untuk hard rock (lode) ore requiring primary crushing or chemical leaching circuits. Optimal performance requires adequate feed preparation (penyingkiran batu besar) and a controlled water supply.

3. CIRI TERAS

Penggosok Trommel Tugas Berat | Asas Teknikal: Reinforced drum with internal lifters and highpressure spray bars | Faedah Operasi: Ensures complete disaggregation of claybound aggregates, membebaskan zarah emas untuk pemulihan | Kesan ROI: Reduces gold losses in clay balls by an estimated 1525%, secara langsung meningkatkan auns pulih.

Modular Cascading Sluice System | Asas Teknikal: Multistage riffle design with progressively intensified angles and matting types | Faedah Operasi: Captures a broad spectrum of gold particle sizes, from coarse nuggets to fine flour gold | Kesan ROI: Field data shows improved overall recovery efficiency by 812% compared to singlestage designs.

LowPressure Hydrocyclone Cluster | Asas Teknikal: Battery of cyclones for precise hydraulic classification of sand fractions | Faedah Operasi: Maintains optimal density and flow characteristics for downstream concentrators, preventing overloads | Kesan ROI: Enhances concentrator efficiency by up to 20%, reducing mechanical stress and related maintenance costs.

Kawalan PLC Berpusat & Pemantauan | Asas Teknikal: Automated system monitoring feed rate, tekanan air, pump statuses, dan beban kritikal | Faedah Operasi: Allows a single operator to manage the entire washing circuit from a central station | Kesan ROI: Reduces direct operating labor by an estimated 23 personnel per shift while improving process consistency.

Pakej Pelapik Tahan Lelasan | Asas Teknikal: Highchrome steel liners on all wear plates and UHMW polyethylene on chutes | Faedah Operasi: Dramatically extends service life in highabrasion sand and gravel environments | Kesan ROI: Cuts component replacement costs by approximately 40% yearoveryear and decreases downtime for liner changes.

Integrated Water Recirculation Design | Asas Teknikal: Engineered sumps, pam, and piping sized for >85% kitar semula air | Faedah Operasi: Significantly reduces the volume of fresh makeup water required from external sources | Kesan ROI: Lowers water procurement costs by up to 80%—a critical factor in waterrestricted regions.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (500 Kelas TPH) | Premium 500 Penyelesaian TPH | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Kadar Pemulihan Emas Keseluruhan (aluvium) | 88% 92% Julat | Konsisten >94% Targetable Rate| +3% ke +6% Penambahbaikan Mutlak |
| Purata Penggunaan Air (m³/tan) | ~3.5 m³/ton Processed| 40% Pengurangan |
| Ketersediaan Loji (Masa Jalan yang Dijadualkan) | ~8590% Availability| >93% Availability Designed| +4% ke +8% Penambahbaikan |
| Penggunaan Kuasa setiap Tan Diproses| Berbeza secara meluas; Often Unoptimized| Pemacu yang dioptimumkan & Pump Package| Hingga 15% Lebih Cekap |
| Major Wear Component Lifespan (Pelapik)| Keluli AR Standard (~1200 hrs)| HighChrome/UHMW Combo (~2000 hrs)| ~65% Longer Service Life |

5. SPESIFIKASI TEKNIKAL

Kapasiti Pemprosesan Nominal: 500 tan sejam (Tph), with surge capability up to 550 Tph.
Penerimaan Saiz Suapan: Sehingga 250mm (subject to specific trommel configuration).
Keperluan kuasa: Lebih kurang. 750 900 kVA jumlah beban bersambung; configured for either diesel generator sets or grid connection.
Spesifikasi Bahan Utama:
Trommel Drum Frame & Casis: Keluli tegangan tinggi
Critical Wear Surfaces: Hardox® / Keluli Aloi Krom Tinggi
Sluice Riffles & Matting Industrygrade rubber matting with miner’s moss overlay
Piping Schedule Sch80 HDPE
Dimensi Fizikal (Unit Modular): Direka untuk pengangkutan; main modules within standard road freight limits (~12m L x 2.5m W x 3m H).
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 10°C hingga +45°C; standard sistem penindasan habuk; can be winterized.

6. SENARIO APLIKASI

West African Alluvial Gold Operation Challenge Required upgrading from a series of smaller plants (<200 TPH setiap satu) causing logistical complexity and inconsistent recovery across sites.

Solution Implementation of a centralized Premium 500 TPH Gold Mining Washing Plant as the primary processing hub.

Results Achieved consistent processing of variablegrade feed at target throughput within three weeks of commissioning; reported an increase in overall recovered grade by over five percentage points due superior sluice design; reduced sitewide fuel consumption by centralizing power generation.

Southeast Asian Eluvial Deposit Challenge Extremely sticky clay ore was blinding screens drastically reducing effective capacity below nameplate at competitor’s plant.

Solution Deployment of our Premium plant featuring the heavyduty trommel scrubber with enhanced spray bar configuration specifically engineered for tough clays.

Results Sustained full rated throughput eliminating blinding issues; subsequent sampling confirmed liberation rates exceeding previous benchmarks reducing visible gold reporting directly tailings stream

7 PERTIMBANGAN KOMERSIL

Our Premium solution offers clear value through optimized total cost ownership not just initial capital outlay

Pricing Structure:
Tier Base Plant Package Includes core trommel sluice concentrators conveyors basic control system
Tier Enhanced Package Adds hydrocyclone cluster advanced PLC automation upgraded liner package extended precommissioning spares kit
Tier Turnkey Project Includes civil engineering design foundation plans installation supervision commissioning services operator training

Ciri Pilihan:
Diesel Generator Power Pack Containerized Workshop OnBoard Laboratory Sampling System Tailings Thickener Unit

Pakej Sokongan Perkhidmatan:
Standard Warranty Comprehensive parts labor coverage first months
Extended Service Agreement Annual inspection scheduled component replacement priority technical support
Full Maintenance Contract Covers all planned unplanned maintenance fixed annual fee ensuring predictable operating budget

Financing Options Available through partner institutions include equipment leasing longterm rental purchase leaseback structures tailored project finance models

8 Soalan Lazim

What are the primary site requirements needed before installation?
A level pad area approximately meters long meters wide stable foundation adequate fresh makeup water source sufficient ROM feedstock stockpile area planned tailings deposition site

How does this plant handle variations feed material grade particle size distribution?
The modular cascading sluice system hydrocyclone classification are designed manage fluctuations Automated controls can adjust feed rates maintain optimal slurry density ensuring consistent performance across varying conditions

Apakah masa utama biasa daripada pentauliahan pesanan?
For standard configuration lead time typically ranges months depending current manufacturing schedule Customizations may extend this period Detailed project schedule provided upon initial engineering review

Are operator training technical manuals provided?
Yes comprehensive training conducted onsite during commissioning phase covering operation routine maintenance troubleshooting procedures Complete digital technical documentation supplied prior shipment

What aftersales support available spare parts availability?
We maintain global network certified service partners strategic inventory critical spare parts Guaranteed response times technical inquiries emergency breakdown support outlined within chosen service package agreement