1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin pengeluaran agregat anda? Untuk pengurus loji dan kontraktor kejuruteraan, cabaran teras dalam penghancuran primer selalunya berpunca daripada penghancur itu sendiri. These include premature wear part failure leading to excessive maintenance costs, inconsistent feed size reduction causing bottlenecks in downstream processes, and high energy consumption per ton of processed material. Unplanned stoppages for liner changes or component repair directly impact your throughput and profitability. How can you achieve a lower costperton metric while improving system reliability? Penyelesaiannya memerlukan mesin yang direka bentuk bukan hanya untuk menghancurkan, but to optimize the entire primary crushing stage for total operational efficiency.

2. GAMBARAN KESELURUHAN PRODUK

Produk ini adalah tugas berat, OEM primary jaw crusher machine designed for the initial reduction of hard rock, granit, basalt, dan konkrit kitar semula. Aliran kerja operasinya dibina untuk kesederhanaan dan keteguhan: (1) Material is fed into the vibrating grizzly feeder, yang memintas denda untuk meningkatkan kapasiti penghancuran yang berkesan. (2) Oversize material enters the deep crushing chamber of the jaw crusher, where a highinertia flywheel and aggressive nip angle facilitate efficient breakage. (3) The crushed product is discharged onto the main conveyor at a consistent size, determined by the closedside setting (CSS). This jaw crusher is suited for stationary plant installations and largescale mobile tracked applications. Its primary limitation is in processing claybound or highly abrasive materials without prior scalping, where alternative crusher types may be more applicable.

3. CIRI TERAS

Ruang Penghancuran Dalam & Sudut nip agresif | Asas Teknikal: Kinematic geometry of the swing jaw | Faedah Operasi: Promotes firstpass fragmentation, reduces recirculating load and slabby output | Kesan ROI: Increases effective throughput by 812%, lowering cost per ton.

Bingkai Fabrikasi HeavyDuty dengan Reka Bentuk Penghilang Tekanan | Asas Teknikal: Analisis Unsur Terhingga (FEA) during design ensures uniform stress distribution | Faedah Operasi: Menghilangkan rekahan keletihan bingkai di bawah beban kitaran, extends structural life beyond 20 tahun | Kesan ROI: Eliminates risk of catastrophic frame failure and associated replacement costs.

Pelarasan Togol Hidraulik & Sistem Penjelasan | Asas Teknikal: Replaceable hydraulic cylinder for toggle plate tension and overload release | Faedah Operasi: Allows rapid CSS adjustment for product sizing and automatic tramp iron release without stopping the crusher | Kesan ROI: Reduces downtime for product changes by 70% dan menghalang kerosakan daripada bahan yang tidak boleh dihancurkan.

Premium Manganese Jaw Dies with Interchangeable Profiles | Asas Teknikal: ISO 9001certified alloy steel with optimized tooth profile design | Faedah Operasi: Extends wear life by up to 30% over standard profiles, allows rotation of dies for even wear utilization | Kesan ROI: Lowers consumable cost per operating hour and extends service intervals.

Spherical Roller Bearings with Labyrinth Seals & Grease Purge | Asas Teknikal: Oversized bearing housing with multipassage grease purging system | Faedah Operasi: Excludes contaminants and ensures consistent bearing lubrication under highload conditions | Kesan ROI: Virtually eliminates premature bearing failure, a leading cause of unscheduled downtime.

Pangkalan Motor Bersepadu & VBelt Drive Guarding | Asas Teknikal: Plat asas bersatu untuk penghancur, motor, dan berkas dengan pengawalan yang mematuhi OSHA | Faedah Operasi: Memudahkan penjajaran pemasangan, mengurangkan jejak, and ensures operator safety during operation | Kesan ROI: Memotong masa pemasangan oleh 25% and mitigates safetyrelated stoppages.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Penanda Aras Piawaian Industri | OEM Jaw Crusher Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Pakai Part Life (Batu Abrasive) | 120,000 150,000 tan setiap set | 180,000 200,000 tan setiap set| +25% ke +33% |
| Penggunaan tenaga (kWj/tan) @ CSS 6"| 0.8 1.0 kWj/tan| 0.68 0.75 kWj/tan| 15% ke 25% |
| Adanya (Masa aktif %) Berakhir 12 berbulan-bulan| ~9294%| 9697%| +3 ke +5 mata peratusan |
| Masa Pemulihan Tramp Iron (minit)| Pembersihan manual; hingga 120 min.| Pembersihan hidraulik; <10 min.| 92% downtime reduction|
| Tahap Bunyi di Stesen Operator (db(A))| ~105110 dB(A)| <98 db(A)| Compliant with stricter site regulations |

5. SPESIFIKASI TEKNIKAL

Model: JC5460
Pembukaan suapan: 54" x 60" (1370mm x 1525mm)
Saiz suapan maksimum: 48" (1220mm)
Julat Tetapan Sisi Tertutup: 6" 14" (150mm 355mm)
Julat Kapasiti: Hingga 950 STPH (860 MTPH), bergantung kepada bahan suapan dan CSS.
Keperluan Kuasa Pandu: 250 Hp /186 motor elektrik kW.
Jumlah Berat: Approximately ~125,000 lbs (~56,700 kg).
Pembinaan Kerangka Utama: Fabricated steel plate with internal reinforcing ribs; melegakan tekanan.
Aci & Galas: Aci sipi keluli aloi palsu; mounted on spherical roller bearings.
Julat Suhu Operasi: 20°C hingga +40°C (4°F hingga +104°F) dengan pelincir standard.
Kawalan habuk: Provision for water spray nozzles or dry dust collection system connection points.

6. SENARIO APLIKASI

Stesen Penghancuran Utama Kuari Granit

Challenge A granite quarry faced excessive downtime every three weeks for manual jaw die rotation and replacement (~16 hours downtime), coupled with high energy costs from an older crusher.
Solution Installation of the JC5460 jaw crusher with hydraulic toggle system and premium manganese jaws.
Results Wear part service intervals extended to six weeks. Hydraulic adjustment reduced die change/rotation time to under four hours per event. Plant data showed an annual energy saving of $18,500 at current rates.

LargeScale Infrastructure Project – Mobile Crushing

Challenge A contractor on a major highway project needed high mobility between sites but could not sacrifice primary crushing capacity or reliability when processing reinforced concrete debris.
Solution Deployment of a trackmounted plant featuring this OEM jaw crusher as its core component.
Results The unit maintained an average throughput of over 750 STPH of mixed demolition concrete while handling occasional rebar tramp iron without incident via the hydraulic release system. Project schedule was met without a single crushingrelated delay.

7. PERTIMBANGAN KOMERSIL

Harga distrukturkan mengikut konfigurasi:
Peringkat Peralatan Asas: Includes core jaw crusher with standard manganese jaws,
motor sheaves/belts,
and basic tool kit.
Peringkat Integrasi Tumbuhan: Includes base equipment plus integrated motor base,
feed hopper module,
and prewired lubrication system.
Ciri pilihan termasuk sistem pelinciran gris automatik,
memakai sensor pemantauan,
and special alloy jaw dies for specific abrasive materials.
Pakej perkhidmatan disediakan:
(1) Perjanjian Penyelenggaraan Terancang, covering scheduled inspections,
lubricant analysis,
dan penghantaran bahagian keutamaan;
(2) Kontrak Perkhidmatan Penuh, including all labor,
bahagian,
and periodic wear part replacement based on tonnage thresholds.
Financing options include equipment leasing through partnered vendors
and projectbased rentaltoown plans
to align capital expenditure with cash flow from specific contracts.

8.Soalan Lazim

Q1 Is this jaw crusher compatible with my existing secondary cone crusher plant?
A1 Yes it is engineered for integration Standard discharge heights conveyor takeaway points are designed to match typical downstream equipment layouts Dimensional drawings are provided for precise planning

Q2 What is the expected impact on my overall plant throughput?
A2 Field data from similar installations typically shows a net increase in total plant output due to improved firstpass reduction consistency reduced recirculation load on screens conveyors

Q3 How does your pricing compare to other OEMs or aftermarket alternatives?
A3 Our pricing reflects highergrade materials engineering precision resulting in lower total lifecycle cost While initial investment may be comparable we demonstrate clear savings through extended wear life energy efficiency reduced unplanned downtime

Q4 What training do you provide for our maintenance crew?
A4 We provide comprehensive onsite commissioning training covering safe operation routine maintenance procedures troubleshooting guidelines Documentation includes detailed parts manuals lubrication schedules

Q5 Can you supply wear parts quickly when needed?
A5 We maintain regional inventory hubs critical wear parts like jaw dies toggle plates ensuring availability within hours not days Our service network can expedite shipment globally

Q6 What are standard payment terms delivery lead times?
A6 Standard terms require deposit upon order confirmation balance before shipment Lead times vary based model current production schedule typically range weeks Detailed schedules provided upon quotation

S7 Adakah anda menawarkan jaminan prestasi?
A7 Yes we guarantee rated capacity power consumption specifications based agreed feed material characteristics These guarantees are formalized contract prior purchase