1. PEMBUKAAN PAINPOINT DRIVEN

Are you scaling your alluvial or placer gold operation and finding that your washing and recovery processes are the bottleneck? Operational managers and engineering contractors face significant challenges when upgrading to 500 Daya pengeluaran TPH. Titik kesakitan biasa termasuk:
Kadar Pemulihan Tidak Konsisten: Variable feed material leads to gold losses, especially fine gold, memberi kesan langsung kepada pendapatan. A 2% loss on a 500 TPH plant can equate to substantial annual value.
Excessive Downtime & Penyelenggaraan: Poorly constructed trommels and scrubbers require frequent liner changes and unplanned stops, crippling your availability targets and increasing labor costs.
Air Tinggi & Penggunaan kuasa: Inefficient design leads to unsustainable resource use, escalating operational expenses and complicating permits in watersensitive regions.
Kesukaran Mengendalikan Bahan ClayBound: Sticky clay causes blinding and reduces screening efficiency, forcing throughput below design capacity and requiring costly pretreatment.
Complex Integration & Jejak: Modular components that don’t interface smoothly create installation delays, require excessive space, and increase civil works costs.

Is your current setup compromising your plant’s profitability through lost metal, high operating costs, and unreliable performance? The solution requires a system engineered for efficiency, ketahanan, and maximum recovery at scale.

2. GAMBARAN KESELURUHAN PRODUK

The Oem 500 TPH Gold Mining Washing Plant adalah lengkap, modular processing system designed for highvolume alluvial and eluvial gold deposits. It integrates feeding, membasuh, menyental, pemeriksaan, and gravity concentration into a continuous operation to efficiently liberate and recover gold from gravels, pasir, and claybound ore.

Aliran Kerja Operasi:
1. Suapan & Menggosok Primer: Runofmine material is fed into a heavyduty trommel scrubber where it is aggressively washed and disaggregated.
2. Saiz & Pengelasan: The scrubbed material is screened; bersaiz besar (waste rock) is ejected via conveyor, semasa bersaiz kecil (goldbearing sands/gravels) reports to the next stage.
3. Cucian Sekunder & Konsentrasi: The undersize fraction is processed through sluices or jigs for primary gold recovery. Fine material may report to a dedicated fine recovery system (pilihan).
4. Pengurusan Tailing & Pengendalian Air: Waste streams are managed via slurry pumps or conveyors; process water is typically sent to a settling pond or clarification system for recirculation.

Skop Permohonan & Batasan:
Skop: Ideal untuk deposit aluvium/placer, operasi sungai, and eluvial weathered deposits with high clay content. Suited for greenfield installations or expansion projects requiring robust, highcapacity processing.
Batasan: Tidak direka untuk hard rock (lode) ore requiring crushing or chemical leaching processes. Feed size is typically limited by trommel dimensions (mis., <250mm). Performance is contingent on proper feed consistency and water supply.

3. CIRI TERAS

Penggosok Trommel Tugas Berat | Asas Teknikal: Abrasionresistant steel drum with internal lifters and highpressure spray bars | Faedah Operasi: Effectively breaks down claybound aggregates with minimal blinding; ensures consistent feed to recovery circuits | Kesan ROI: Reduces prescreening needs and increases plant availability by up to 15% through reliable operation.

Reka Bentuk Skid Modular | Asas Teknikal: Preassembled structural steel skids with integrated walkways and connection points | Faedah Operasi: Secara mendadak mengurangkan masa pemasangan di tapak dan kos kerja sivil; simplifies future relocation or expansion | Kesan ROI: Can cut commissioning time by an estimated 3040%, mempercepatkan masa untuk pengeluaran.

Optimized Water Management System | Asas Teknikal: Strategically placed spray bars with flow control valves; designed for closedcircuit recirculation | Faedah Operasi: Maximizes washing efficiency while minimizing fresh water consumption per ton of material processed | Kesan ROI: Lowers water procurement costs by up to 50% in recirculating mode; reduces environmental permitting complexity.

Integrated Primary Gravity Recovery | Asas Teknikal: Ruggedly constructed sluice boxes or jig concentrators mounted within the plant flow sheet | Faedah Operasi: Captures coarse and medium gold immediately after liberation; provides a secure primary concentrate stream | Kesan ROI: Directly protects revenue by achieving high primary recovery rates (>90% untuk +100 emas jaringan) at the head of the circuit.

Kawalan Berpusat & Monitoring Station | Asas Teknikal: Weatherproof PLC panel with motor starters, VFD controls (pilihan), and basic fault indicators | Faedah Operasi: Allows singleoperator oversight of key functions from a safe location; membolehkan tindak balas pantas terhadap gangguan proses | Kesan ROI: Improves operational safety control consistency while potentially reducing required personnel around moving equipment.

HighWear Component Standardization | Asas Teknikal: Common liner profiles across scrubber sections; standardized screen mesh panels; interchangeable pump wear parts | Faedah Operasi: Simplifies inventory management drastically reduces downtime for part replacements| ROI Impact Cuts spare parts inventory costs by an estimated 25% maintenance labor hours per changeout

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (500 Kelas TPH) | OEM 500 Penyelesaian TPH | Kelebihan (% penambahbaikan) |
|||||
| Kadar Pemulihan Emas Keseluruhan | Sangat berubah -ubah; often lower on fines (92%, due to heavyduty construction & reka bentuk penyelenggaraan yang mudah diakses | ~35 peratus peningkatan mata |
| Penggunaan Air | ~34 m³ per ton of feed in opencircuit systems |>~1.52 m³ per ton in optimized closedloop configuration Up to >50% pengurangan |
| Pemasangan / Masa Pentauliahan (daripada penghantaran) 812 minggu biasa |>57 weeks due to modular skid design & preassembly ~3040% faster |
| Penggunaan Kuasa Khusus (kWj/Tan) 0.8 1.2 kWj/Tan |>0.65 0.9 kWh/Ton via efficient drive systems & pemilihan pam 1020% lebih cekap |

5.SPESIFIKASI TEKNIKAL

Kapasiti Reka Bentuk: Daya pengeluaran nominal bagi 500 Ton metrik sejam (Tph), capable of handling peak loads up to 550 TPH depending on material characteristics.
Keperluan kuasa: Approx total connected load of kW Voltage configuration customizable V/50Hz or V/60Hz
Spesifikasi Bahan
Main Frame Structural steel beams
Trommel Drum Shell mm thick abrasionresistant steel plate
Screen Media Modular polyurethane or punched plate panels
Chute/Wear Liners Replaceable mm AR steel liners
Physical Dimensions Approx assembled length m width m height m Weight approx tonnes subject final configuration
Environmental Operating Range Designed operate ambient temperatures C C Altitude up meters above sea level

6 SENARIO APLIKASI

West African Alluvial Gold Operation Challenge High clay content severely blinding existing rotary scrubbers reducing effective throughput below TPH causing significant gold losses in sticky conglomerates Solution Implementation Oem TPH plant featuring heavy duty trommel scrubber with internal breaker bars enhanced spray system Results Throughput sustained at design capacity of TPH even with % clay content overall recovery improved by % due better liberation reduced monthly downtime events from average

Southeast Asian Riverine Placer Expansion Challenge Expanding operation required new washing plant but site had limited space complex logistics remote location Solution Modular skidded Oem TPH plant components shipped containerized assembled minimal crane support Results Plant commissioned within weeks delivery versus initial week projection saved an estimated % on site construction costs footprint was % smaller than conventional build

7 PERTIMBANGAN KOMERSIL

Pricing tiers are structured around core configurations:
Base Configuration Includes feeding scrubbing primary screening primary gravity sluices basic control panel
Premium Configuration Adds secondary fine gold recovery unit enhanced monitoring instrumentation upgraded pump specifications
Custom Configuration Engineered solutions for specific deposit characteristics such as extreme abrasion saltwater environment

Optional Features Mobile trailer mounting advanced automated water recycling system remote monitoring telemetry dust suppression covers extended warranty packages

Service Packages Include standard commissioning supervision operator training package optional long term service agreements preventive maintenance schedules guaranteed spare parts delivery times

Financing Options Available through partner institutions can include leasing structures milestone based project financing traditional equipment loans terms tailored project scale credit profile

8 Soalan Lazim

What particle size range can the Oem TPH plant effectively handle The primary trommel scrubber typically accepts feed up mm diameter effectively processes material down micron range classification gravity circuit

How does the plant handle variations feed grade consistency The robust scrubbing section constant volume water supply provide consistent preparation variable material however optimal performance requires reasonable feed control avoid overwhelming concentration stage

What are the ongoing operational labor requirements A well configured TPH plant can be operated effectively by person control station supported ground personnel general inspection material handling tasks

Are spare parts readily available given OEM branding Yes as wholesale supplier we maintain comprehensive parts inventory common wear components provide guaranteed lead times critical items ensure minimum disruption your operation

Can this plant be integrated with existing crushing stacking systems Yes the modular nature allows flexible integration standard conveyor connection points electrical interfaces facilitate tie into existing infrastructure engineering support provided interface design