1. PEMBUKAAN PAINPOINT DRIVEN

Are you scaling your alluvial or hard rock gold operation and facing the critical bottlenecks of midtohighcapacity processing? Mengurus a 500 TPH feed rate exposes significant pain points that directly impact your bottom line. Inefficient gold recovery at this scale leads to substantial revenue loss with every ton processed. High water consumption creates both environmental compliance challenges and escalating operational costs. Frequent component wear in abrasive environments results in unplanned downtime and high maintenance expenses, while inconsistent feed material can cause process upsets and reduce overall plant availability. Are you struggling to balance throughput targets with recovery efficiency? Is your current washing and screening setup failing to deliver the consistent, reliable performance required for profitable 500 TPH operation? The solution requires a purposeengineered system designed for highvolume, highavailability processing.

2. GAMBARAN KESELURUHAN PRODUK

Ini adalah lengkap, OEMengineered 500 Loji Pencuci Perlombongan Emas TPH, a modular processing system designed for the primary washing, menyental, pemeriksaan, dan kepekatan graviti bagi mendapan aluvium atau eluvial membawa emas. The plant is engineered to handle high clay content and weathered ore, liberating gold for efficient recovery.

Aliran Kerja Operasi:
1. Suapan Utama & Menggosok: Runofmine (ROM) material is fed into a robust scrubber or trommel, where intense agitation breaks down clay matrices and dissolves contaminants.
2. Saiz & Pengelasan: The disaggregated material reports to vibrating screens, separating +2mm to +10mm (boleh dikonfigurasikan) bersaiz besar (sisa) daripada saiz kecil yang berharga.
3. Kepekatan buburan & Pemulihan Emas: The undersize slurry is routed to a series of concentrators, seperti penumpu emparan atau pintu air, where highgrade gravity concentrate is produced.
4. Pengurusan Tailing & Pengendalian Air: Tailing sisa dihantar ke kawasan yang ditetapkan, while process water is typically sent to a settling pond or clarification system for recycling.

Skop Permohonan: Sesuai untuk projek emas aluvium berskala besar, mendapan sungai, and weathered saprolite zones with moderate clay content.
Batasan: Not suitable for primary hard rock processing requiring crushing circuits or for ultrafine (sub100 micron) gold recovery without additional downstream circuit integration (mis., flotation or cyanidation).

3. CIRI TERAS

Reka Bentuk Skid Modular | Asas Teknikal: Dipasang terlebih dahulu, steelframed modules with integrated piping and wiring | Faedah Operasi: Mengurangkan masa pemasangan di tapak sehingga 60%, meminimumkan kerja-kerja awam, and allows for future plant relocation or reconfiguration | Kesan ROI: Pentauliahan yang lebih pantas mempercepatkan masa bagi hasil; lower installation costs improve project capital efficiency.

HighDuty Scrubber Module | Asas Teknikal: Long drum design with internal lifters and highpressure spray bars for extended material residence time | Faedah Operasi: Ensures complete disintegration of claybound conglomerates, maximizing liberation of gold particles | Kesan ROI: Directly increases overall recovery rate by ensuring feed material is optimally prepared for concentration.

Sistem Saringan Berperingkat | Asas Teknikal: Multideck, skrin bergetar frekuensi tinggi dengan panel modular poliuretana atau getah | Faedah Operasi: Provides precise size classification; quickchange panel system reduces screen deck maintenance downtime by over 50% | Kesan ROI: Maintains consistent target throughput; lowers longterm consumable costs and labor hours.

Optimized Gravity Circuit | Asas Teknikal: Laminar flow distribution system feeding multiple highG force centrifugal concentrators in a staged recovery configuration | Faedah Operasi: Delivers industryleading fine gold recovery rates down to 30 mikron; stable operation despite feed grade fluctuations | Kesan ROI: Maximizes revenue capture from every ton; field data shows typical improvement of 38% in overall recovery compared to conventional sluicebased plants.

Intelligent Water Management Loop | Asas Teknikal: Integrated pump sumps and piping designed for closedcircuit water recycling with minimal loss | Faedah Operasi: Mengurangkan keperluan solek air tawar lebih 70%, easing environmental permitting and operating in waterscarce regions | Kesan ROI: Cuts water sourcing and pumping costs significantly; reduces tailings storage facility management complexity.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (500 Tumbuhan tph) | Our OEM 500 Penyelesaian Loji Basuh TPH | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Kadar Pemulihan Emas Keseluruhan (aluvium) | 85% 90% range depending on clay content | Konsisten >92% across variable feeds due to superior scrubbing & concentration design| +3% ke +8% penambahbaikan |
| Ketersediaan Loji (Masa Jalan yang Dijadualkan) | ~85%, affected by wear part changes & tersumbat| >92%, via quickwear part access & clogresistant chutes| +7% more operational time |
| Penggunaan Air setiap Tan Diproses| ~34 cubic meters/ton in openloop systems| <1 cubic meter/ton with optimized closedloop design| Hingga 70% pengurangan |
| Pemasangan & Masa Pentauliahan| 812 weeks postcomponent delivery| 46 weeks using preassembled skid modules| ~50% penggunaan lebih pantas |

5. SPESIFIKASI TEKNIKAL

Kapasiti Pemprosesan Nominal: 500 Ton metrik sejam (Tph), berdasarkan kepadatan bahan ~1.6 t/m³.
Keperluan kuasa: Jumlah kuasa terpasang lebih kurang 800 950 kw. Primary supply recommended at 400V/50Hz or 480V/60Hz (boleh dikonfigurasikan).
Spesifikasi Bahan:
Keluli Struktur: ASTM A36 / S355JR.
Pakai Pelapik & Skrin: Keluli tahan lelasan (AR400/500) and replaceable polyurethane components.
Pam Slurry: Highchrome alloy castings for extended service life.
Dimensi Fizikal (Modular): Jejak biasa ~40m L x 20m W x 12m H (varies by layout). Modules designed for standard seacontainer shipping widths.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +50°C. Sistem penindasan habuk adalah standard; noise levels comply with ISO standards (<85 dB at operator stations).

6. SENARIO APLIKASI

Projek Emas Alluvial Afrika Barat

Cabaran: A largescale concession with highly variable clay content was causing frequent plugging in existing rotary scrubbers, reducing effective throughput below 350 TPH and trapping fine gold in clay balls.
Penyelesaian: Implementation of our OEMdesigned plant featuring the extendedlength scrubber module paired with the tiered screening system.
Keputusan: Mencapai kapasiti papan nama yang konsisten bagi 500 TPH regardless of clay variability. Overall plant availability increased from 78% ke atas . Combined improvements led to a calculated increase in annual gold production exceeding .

Deposit Eluvial Asia Tenggara

Cabaran: Remote location with severe water scarcity made traditional washing plants economically unviable due to high water transportation costs.
Solution Deployment of our complete washing plant configured with the full intelligent water management loop system.
Results Freshwater consumption reduced from an estimated . This allowed the project to proceed within its environmental license limits while cutting monthly waterrelated logistics costs by approximately .

7. PERTIMBANGAN KOMERSIL

Our OEM solutions are offered under clear commercial structures designed for capital project planning:

Peringkat Harga: We offer three primary configurations:
Base Plant: Core scrubbingscreeningconcentration modules as described.
Loji Pemulihan yang Dipertingkatkan: Base plant plus secondary scavenger concentrator circuit for maximum fine gold capture.
FullClosed Loop Plant: Enhanced plant integrated with thickener/clarifier unit for nearzero water discharge operations.

Ciri Pilihan: Pakej penjanaan kuasa atas kapal, automated dosing systems for clay dispersants, advanced process control (PLC/SCADA) monitoring packages remote data access capability

Pakej Perkhidmatan: Choose from annual preventive maintenance plans parts consignment agreements onsite technical support contracts Extended warranty coverage is available

Pilihan Pembiayaan: We work with international export credit agencies project finance specialists equipment leasing companies Flexible payment terms can be structured including milestonebased payments

8.Soalan Lazim

Q What feed size can this specific handle
A The standard primary scrubber accepts feed up . For larger boulders we recommend pairing the plant with a grizzly feeder or preliminary scalping screen which we can engineer as part of the package

Q How does this integrate into an existing operation
A The modular nature allows it function as standalone greenfield unit upgrade replacement an aging circuit Its electrical control interfaces are designed integration upstream feeding conveyors downstream tailings systems

Q What typical operational staff required run this
A For continuous operation welldesigned central control station typically requires one operator per shift plus one two assistants material handling maintenance Field data indicates crew sizes between people per shift

Q Adakah alat ganti boleh didapati di peringkat antarabangsa
A As an OEM we maintain standardized global parts inventory Critical wear items common consumables stocked key logistics hubs ensure lead times Critical components guaranteed be shipped within business days order confirmation

Q What expected timeline from order commissioning
A Following detailed engineering lead time manufacturing delivery typically months Commissioning supervised our engineers requires weeks depending site readiness This timeline based confirmed orders excludes shipping transit which varies destination

Q Can you provide test sample our ore
A Yes We offer benchscale pilotscale testing services our metallurgical laboratory confirm process parameters expected recovery rates before finalizing any plant design recommendations