1. PEMBUKAAN PAINPOINT DRIVEN

Managing a stone quarry crushing plant presents persistent operational and financial challenges. Adakah anda bertanding dengan:
Excessive Downtime: Penghentian yang tidak dirancang untuk perubahan pelapik, tersumbat, atau kegagalan mekanikal, menelan belanja ribuan sejam dalam pengeluaran yang hilang dan buruh terbiar.
Hasil Produk Tidak Konsisten: Poorly calibrated or worn crushing stages producing offspec aggregate, mengurangkan hasil produk premium dan memaksa rerushing.
Spiraling Maintenance Costs: Frequent replacement of highwear components like mantles, cekung, dan plat rahang, coupled with high labor hours for servicing.
Intensiti Tenaga Tinggi: Inefficient crushing chambers and drives that consume excessive power per ton of processed material, secara langsung menghakis margin keuntungan.
Konfigurasi Tidak Fleksibel: A plant that cannot be easily adjusted to meet changing market demands for different aggregate sizes or volumes.

Jika isu ini terdengar biasa, the efficiency of your entire operation hinges on the core of your process: the primary crushing station. The right ODM stone quarry crushing plant solution must address these points directly with proven engineering.

2. GAMBARAN KESELURUHAN PRODUK

Produk ini adalah tugas berat, stationary primary jaw crusher plant, engineered as the first reduction stage in a hard rock quarry operation. It is designed to receive blasted feed from haul trucks and reduce large boulders (sehingga 1200mm) to manageable sizes for secondary crushing.

Aliran Kerja Operasi:
1. Pengambilan Suapan: Dump trucks deposit shot rock into a rugged steel apron feeder.
2. Penghancuran utama: The apron feeder conveys material at a controlled rate into the jaw crusher, where compressive force breaks the rock.
3. Saringan Utama & Bypass: A grizzly section ahead of the crusher removes natural fines, while an integrated bypass chute handles oversize or uncrushable material.
4. Pengangkutan Produk: Crushed product is discharged onto a main conveyor belt for transport to the next stage of the processing circuit.

Skop Permohonan & Batasan:
Skop: Ideal for hightonnage production of granite, basalt, batu kapur, dan agregat kasar yang lain. Suited for permanent installation in largescale commercial quarries.
Batasan: Not designed for portable applications, very sticky or claybound materials without preprocessing, or as a standalone finishing plant without secondary/tertiary stages.

3. CIRI TERAS

Ruang Penghancuran Dalam & Kinematik yang dioptimumkan | Asas Teknikal: Peningkatan sudut nip dan pukulan penghancuran yang lebih lama | Faedah Operasi: Higher volume reduction per cycle, reducing cycle count and wear | Kesan ROI: Hingga 15% higher throughput capacity within the same footprint

Togol Hidraulik & Sistem Pelarasan | Asas Teknikal: Silinder hidraulik yang boleh diganti untuk penegangan dan pembersihan | Faedah Operasi: Enables quick clearing of tramp metal and chamber blockages in minutes vs. jam; allows safe CSS adjustment under load | Kesan ROI: Reduces downtime events by an average of 80% for chamberrelated stoppages

Bingkai Tugas Berat KuariGred | Asas Teknikal: Fabricated steel plate design with reinforced stress points and finite element analysis (FEA) validation | Faedah Operasi: Withstands continuous highimpact loading and cyclic stress without frame fatigue or cracking | Kesan ROI: Menghapuskan risiko kegagalan rangka bencana, memanjangkan hayat operasi seterusnya 20 tahun

Pangkalan Motor Bersepadu & Pengawal Memandu | Asas Teknikal: Unified baseplate for crusher and motor with full perimeter guarding | Faedah Operasi: Simplifies alignment during installation; provides inherent safety compliance; reduces installation time by approximately 30% | Kesan ROI: Lowers total installed cost and ensures immediate operational safety compliance

WedgeBased Jaw Plate Retention System | Asas Teknikal: Mechanical wedge lock system secures jaw plates without backing resin | Faedah Operasi: Allows fast replacement of jaw liners; typically completed in under 4 hours by a standard maintenance crew | Kesan ROI: Increases plant availability and reduces labor costs associated with liner maintenance

Sistem Gris Automatik Berpusat | Asas Teknikal: Programmable lubrication unit serving all key crusher bearings | Faedah Operasi: Ensures consistent, correct lubrication intervals without operator intervention; provides fault alerts for flow issues | Kesan ROI: Memanjangkan hayat perkhidmatan galas sehingga 40%, preventing costly unscheduled bearing failures

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Purata) | This Primary Crushing Plant Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Adanya (Masa Jalan yang Dijadualkan) | 9294% | 9698%+ | +46% |
| Masa Tukar Pelapik (Plat Rahang) | 68 jam (bergantung kepada krew) | 3,200 jam| +60% |

5. SPESIFIKASI TEKNIKAL

Penamaan model: PEV145
Pembukaan suapan: 1400mm x 1100mm
Saiz suapan maksimum: 1200mm
Tetapan sampingan tertutup (CSS) Julat: 150mm 280mm
Julat Kapasiti (Berbeza mengikut bahan & CSS): 450 850 MTPH
Keperluan Kuasa Pandu: 200 kw (250 Hp) Electric Motor
Berat Penghancur (excluding feeder & penghantar): ~62,000 kg
Total Plant Footprint (LxW): Lebih kurang. 18m x 8m
Frame Material: ASTM A36 Steel Plate (>50mm thick at critical points)
Jaw Plate Material: Mn18Cr2 / TIC Insert Hybrid Alloy
Julat Suhu Operasi: 30°C hingga +45°C
Kawalan Pelepasan Habuk: Prepared for direct connection to dry fog or baghouse system.

6. SENARIO APLIKASI

Granite Quarry Expansion Project in Southeast Asia

Cabaran: An existing quarry needed to double output but had space constraints for new primary crushing infrastructure. The existing plant suffered from low throughput and daily blockages.
Penyelesaian: Implementation of a single highcapacity PEV145 primary jaw crusher plant with an optimized deepchamber design and hydraulic toggle system replaced two older units.
Keputusan: Tercapai a 120% increase in primary circuit throughput within a similar footprint. Blockagerelated downtime decreased from an average of 10 hours/week to under 1 hour/week.

HighAbrasion Basalt Operation in North America

Cabaran: Extremely abrasive basalt was causing jaw plate wear costs to become prohibitive at over $0.12 setiap tan yang diproses.
Penyelesaian: Deployment of this crushing plant equipped with proprietary TIC insert hybrid jaw plates and a centralized automated greasing system.
Keputusan: Field data shows jaw liner life increased by approximately 70%, reducing wear cost per ton to under $0.07. Consistent automated lubrication contributed to zero bearingrelated failures in the first two years of operation.

7. PERTIMBANGAN KOMERSIL

The capital investment for a complete primary crushing station is significant but defined by clear tiers based on configuration:

Peringkat Peralatan Asas ($XXXk $XXXk): Includes core jaw crusher on motor base apron feeder grizzly section discharge conveyor walkways ladders basic guarding electrical control panel with motor starters.

Ciri Pilihan:
Onboard dust suppression spray system (+$XXk)
Advanced PLC automation package with remote monitoring (+$XXk)
Heavyduty skid foundation vs concrete foundation (+$XXk)
Spare parts starter kit liners toggle seats bearings (+$XXk)

Pakej Perkhidmatan:
1.Preventive Maintenance Plan scheduled inspections parts discounts technical support.)
2.Comprehensive Lifecycle Contract includes all planned maintenance wear parts replacements fixed annual fee.)

Financing Options are available through our partners including equipment leasing capital loans payperton agreements structured over terms.

Bahagian Soalan Lazim

Q1 Is this primary crushing plant compatible with my existing secondary cone crushers conveyors?
A1 Yes industrystandard discharge heights belt widths are accommodated Our engineering team will review your downstream equipment specifications ensure seamless integration into your current flow.

Q2 What is the expected impact on my overall plant energy consumption?
A2 Field data from comparable installations shows total energy consumption per ton can decrease between due higher throughput efficiency reduced recirculating load from better primary reduction Consult our team sitespecific analysis.

Q3 How does your pricing compare building customdesigned solution?
A3 As ODM manufacturer we offer significant cost advantages over fully custom engineered designs while maintaining applicationspecific performance Standardized modular design reduces manufacturing lead times typically delivering within weeks not months.

Q4 What are typical installation commissioning requirements?
A4 We provide detailed foundation drawings general arrangement diagrams comprehensive commissioning checklist Our team can supervise installation startup ensure optimal performance training provided your operations maintenance staff included purchase agreement.

Q5 What warranty coverage provided?
A5 We offer standard months warranty defects materials workmanship Extended warranty packages major components structures available purchase Warranty terms clearly outlined commercial proposal documentation.

Q6 Can you supply complete processing plant just primary stage?
A6 While we specialize primary secondary crushing solutions we act main contractor partner network reputable suppliers screens conveyors washing systems deliver turnkey project scope required Your project manager will coordinate all aspects single point contact simplify procurement process you