1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin pengeluaran agregat anda? Untuk pengurus loji dan kontraktor kejuruteraan, cabaran teras dalam penghancuran primer selalunya termasuk:
Pemakaian Berlebihan & Kos penyelenggaraan: Frequent replacement of manganese steel wear parts due to improper crushing dynamics, directly impacting your consumables budget.
Masa Henti Tidak Berjadual: Kegagalan mekanikal atau sekatan yang menghentikan keseluruhan baris pemprosesan anda, menelan belanja beribu-ribu sejam dalam pengeluaran yang hilang.
Output Tidak Konsisten & Bentuk produk: Poorly graded aggregate with excessive flaky material, reducing product value and causing issues in downstream processes.
Penggunaan Tenaga Tinggi: Inefficient crushing chambers and drive systems that translate to unsustainable power costs per ton of material processed.
Had Konfigurasi Tegar: Fixed crushers that cannot adapt to changing feed material or project requirements, forcing costly workarounds.

What if your primary crusher could transform these pain points into measurable gains in reliability, kualiti produk, dan jumlah kos pemilikan?

2. GAMBARAN KESELURUHAN PRODUK

The ODM Stone Crusher Machine is a heavyduty, primary jaw crusher engineered for the initial reduction of hard rock, granit, basalt, dan agregat kasar. Its robust design is focused on maximum uptime and lowest costperton in demanding quarry and mining applications.

Aliran Kerja Operasi:
1. Pengambilan Suapan: Large feed opening accepts runofmine material directly from haul trucks.
2. Tindakan Menghancurkan: Dalam, symmetrical crushing chamber and aggressive nip angle facilitate efficient compressive breaking of stone.
3. Tetapan pelepasan: A hydraulic toggle adjustment system allows operators to quickly change the closedside setting (CSS) for precise product size control.
4. Pelepasan & Pengangkutan: Crushed material exits at the bottom and is conveyed to secondary screening or crushing stages.

Skop Permohonan: Sesuai untuk loji kuari pegun, operasi perlombongan berskala besar, and major infrastructure projects requiring highvolume primary crushing (biasanya 2001500 Julat TPH). Not recommended for recycling mixed demolition waste or highly abrasive silica sand applications without specific configuration.

3. CIRI TERAS

Geometri Ruang Penghancuran Dioptimumkan | Asas Teknikal: Computermodeled kinematics and finite element analysis (FEA) | Faedah Operasi: Promotes interparticle crushing for reduced wear on jaw dies and more consistent particle shape | Kesan ROI: Data medan menunjukkan sehingga a 20% extension in jaw die life, lowering consumable costs per ton.
Rangka Utama Fabrikasi Tugas Berat | Asas Teknikal: Highintegrity welded steel construction with reinforced stress points | Faedah Operasi: Provides exceptional durability against shock loads and highcycle fatigue | Kesan ROI: Meminimumkan risiko kegagalan rangka bencana, protecting your longterm capital asset investment.
Integrated Hydraulic Toggle System | Asas Teknikal: Silinder hidraulik dualaks menggantikan plat togol mekanikal tradisional | Faedah Operasi: Enables remote adjustment of crusher setting and provides automatic tramp iron release | Kesan ROI: Reduces setting change time by over 70% dan menghalang kerosakan daripada bahan yang tidak boleh dihancurkan, avoiding costly repairs and downtime.
Pemacu Kecekapan Tinggi & Reka bentuk roda tenaga | Asas Teknikal: Precisionbalanced flywheels matched with hightorque motors | Faedah Operasi: Maintains consistent inertia for smooth operation under variable load conditions | Kesan ROI: Ujian industri menunjukkan a 58% pengurangan penggunaan tenaga tertentu (kWj/tan) compared to legacy designs.
Titik Greasing Berpusat & Pelabuhan Pemantauan | Asas Teknikal: Labyrinth seal protection with accessible grease paths | Faedah Operasi: Simplifies routine maintenance checks and ensures critical bearings receive proper lubrication | Kesan ROI: Memanjangkan hayat perkhidmatan galas sehingga 30%, menghalang pemberhentian yang tidak dirancang.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Purata) | ODM Stone Crusher Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Adanya (Masa aktif) | ~8590% | >94% (didokumenkan) | +5% ke +10% |
| Kos Bahagian Pakai/Tan Diproses| $0.50 $0.80/ton (varies by rock)| $0.35 $0.65/ton (dianggarkan) |15% ke 25% |
| Penggunaan Tenaga Khusus| Varies widely by model| Ruang yang dioptimumkan & reka bentuk pemanduan |5% ke 8% |
| Pelarasan / Masa Pembersihan| 12 jam (manual)| <20 minit (hidraulik)| ~80% faster |

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti: bergantung kepada model, daripada 200 TPH berakhir 1,500 TPH at specified closedside settings.
Pembukaan suapan: Saiz dari 900mm x 600mm hingga 1500mm x 1200mm.
Keperluan kuasa: Pemacu motor elektrik terdiri daripada 75 kW kepada 250 kw; dikonfigurasikan untuk piawaian voltan global (mis., 400V/50Hz atau 460V/60Hz).
Spesifikasi Bahan: Rangka utama dibina daripada keluli tegangan tinggi ST523; jaw dies available in premium manganese steel grades (14%,18%,22%); shaft forged from highchrome alloy steel.
Dimensi Fizikal: Varians model yang ketara; largest models require planned foundation works with approximate footprint of 6m x 5m.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C; dustsealed components standard for harsh environments.

6. SENARIO APLIKASI

Projek Pembesaran Kuari Granit

Cabaran: Kuari sedia ada diperlukan untuk meningkatkan daya pengeluaran utama sebanyak 40% but faced space constraints limiting conveyor length from the old crusher pad.
Penyelesaian: Implementation of an ODM Stone Crusher configured with a steeper discharge conveyor profile was installed on a new pad closer to the blast face.
Keputusan: Reduced truck haul cycle time within the pit by an average of 22%, achieving the targeted throughput increase without expanding the truck fleet.

Basalt Aggregate Production for Highway Construction

Cabaran: The contractor’s previous primary jaw crusher produced an unacceptable percentage of elongated particles (>20%), causing segregation in asphalt mixes.
Penyelesaian: Replaced with an ODM Stone Crusher featuring the optimized chamber geometry designed for improved particle shape.
Keputusan: Postcrush analysis showed flakiness index reduced by approximately 35%, meeting strict highway authority specifications and improving downstream plant efficiency.

7. PERTIMBANGAN KOMERSIL

ODM Stone Crushers are offered across three primary tiers:
1. Siri Tugas Standard: Untuk bahan makanan yang konsisten seperti batu kapur; balanced performance at competitive capital cost.
2. Siri Tugas Berat: Untuk hard rock (granit, basalt); includes upgraded components like thicker liners and larger bearings as standard.
3. Modular / Portable Skid Series: Preassembled units for fast deployment on multisite projects; includes integrated feeders and starters.

Ciri pilihan termasuk sistem pelinciran automatik, motor starters/VFDs, kit penindasan habuk, and specialized alloy options for extreme abrasion.

Service packages range from basic commissioning support through comprehensive multiyear maintenance agreements with guaranteed parts availability metrics.

Financing options include traditional capital equipment leasing as well as productionbased availability contracts tailored for largescale projects.

8. Soalan Lazim

S1: Is this stone crusher compatible with my existing secondary cone crusher plant?
A1: ya. The ODM Stone Crusher is designed as a modular primary stage unit. We can advise on optimal CSS settings based on your secondary crusher's feed size requirements to ensure balanced plant flow.

S2: Apakah kesan operasi yang dijangkakan semasa pemasangan?
A2：For stationary plants，foundation preparation requires planned downtime。The modular assembly of major components typically allows mechanical installation within 710 hari bekerja，minimizing overall production disruption。

S3：How does pricing compare over a full lifecycle versus initial purchase price？
A3：While initial capital investment is competitive，the significant ROI derives from lower operating costs。Analysis shows that over a 5year period，reduced energy use，hayat bahagian haus yang dilanjutkan，and higher availability typically account for 6070% of total cost savings。

S4：What commercial terms are available？
A4：Standard terms are FOB manufacturing facility。Extended warranty is available。We support Letters of Credit（LC）and offer structured payment plans aligned with project milestones。

S5：Can it handle wet or sticky feed materials？
A5：The standard design is optimized for typical quarried rock。For consistently wet/clayrich material，we recommend specifying an optional extended undercrusher discharge lip，larger capacity drives，and our proprietary antipackaging jaw plate profile。

S6：Who provides installation supervision和technical training？
A6：Commissioning by certified factory engineers is included with purchase。We provide comprehensive operational和maintenance training manuals，alongside onsite training sessions for your crew。

S7：What is the lead time from order placement？
A7：Lead times vary by model complexity和current production schedule。For standard Heavy Duty series models，typical lead time ranges from 12到16 weeks。Confirmed timelines are provided upon project specification finalization。