1. PEMBUKAAN PAINPOINT DRIVEN

Menguruskan operasi pasir dan kerikil bermakna menghadapi cabaran berterusan yang secara langsung menghakis keuntungan. Adakah anda menghadapi:
Masa Henti yang Tinggi daripada Tersumbat: Bridging and ratholing in hoppers and screening decks halts production, costing hours of lost throughput per incident.
Pengelasan Bahan Tidak Cekap: Inconsistent screen performance leads to product contamination, resulting in offspec material that requires reprocessing or sells at a discount.
Pemakaian Berlebihan & Kos penyelenggaraan: Abrasive sand and gravel rapidly degrade standard components, membawa kepada perubahan pelapik yang kerap, conveyor belt damage, and unscheduled maintenance stops.
Keamatan Tenaga: Inefficient material handling and processing systems consume excessive power per ton of final product, a direct and growing operational cost.
Angkasa & Mengizinkan Kekangan: Statik, fixedplant designs limit operational flexibility and make permitting for new sites or expansions increasingly difficult.

Persoalan utama untuk pengurus loji ialah: how can you increase reliable throughput while controlling the operational costs of wear, tenaga, dan masa henti?

2. GAMBARAN KESELURUHAN PRODUK: MOBILE TRACKMOUNTED SCREENING PLANT

This equipment is a selfcontained, trackmounted mobile screening plant designed for primary screening, scalping, and stockpiling in sand and gravel extraction. It is engineered for quarry face advancement, processing natural sand and gravel deposits, and handling crushed stone.

Aliran Kerja Operasi:
1. Suapan langsung: Excavator or wheel loader feeds runofquarry material directly onto the integrated feed hopper.
2. PraSkrining & Pembuangan Denda: A heavyduty vibrating grid or grizzly section removes natural fines prior to the main screen, meningkatkan kecekapan.
3. Primary Classification: Material is conveyed to a highcapacity, skrin bergetar berbilang dek (biasanya 2 atau 3 dek) for precise sizing into specified aggregates (mis., bersaiz besar, 2” rock, 1” rock, pasir).
4. Stok & Pengangkutan: Sized fractions are discharged onto radial conveyors or stockpile conveyors for direct truck loading or ground stockpiling.
5. Penempatan semula & Persediaan: The unit moves under its own trackdriven power between faces or sites without need for disassembly or external haulage.

Skop Permohonan & Batasan:
Skop: Ideal for virgin aggregate deposits, operasi perlombongan dasar sungai, and site development projects requiring onsite material processing. Excellent for contractors needing to establish temporary processing points.
Batasan: Not designed as a standalone solution for hard rock primary crushing or as a finished sand washing system. Maximum feed size is typically limited by the dimensions of the integrated grizzly section.

3. CIRI TERAS

Direct Feed Hopper with Grizzly | Asas Teknikal: Prescreening separation | Faedah Operasi: Mengalih keluar sehingga 30% of natural fines (sub1/2") at the infeed stage | Kesan ROI: Reduces load on main screen decks by up to 30%, increasing total capacity and reducing wear on screen media

HeavyDuty Vibrating Screen with BOFAR® Decks | Asas Teknikal: Highstrength rubber/polyurethane modular panels | Faedah Operasi: Dramatically reduces blinding in wet/sticky conditions; panels last 35x longer than woven wire in abrasive applications | Kesan ROI: Cuts screen media replacement costs by over 60% and reduces changeout downtime

Hydraulic Track Drive & SetUp System | Asas Teknikal: Independent hydrostatic track motors with hydraulic raising/lowering jacks | Faedah Operasi: Enables full site positioning in minutes; leveling and setup without auxiliary equipment | Kesan ROI: Eliminates crane costs for moves within a site; increases utilization by enabling rapid face advancement

Tahap 4 Final / Stage V Compliant DieselElectric Drive | Asas Teknikal: Diesel engine drives generator powering all electric motors | Faedah Operasi: Provides consistent torque at variable engine RPMs; reduces fuel consumption by up to 18% compared to direct hydraulic drives | Kesan ROI: Lowers direct fuel costs per operating hour; ensures global emissions compliance

Integrated Radial Stockpiling Conveyors | Asas Teknikal: Hydraulically folding/folding conveyors with variable discharge height | Faedah Operasi: Creates largevolume graded stockpiles directly from the plant; enables direct truck loading from multiple positions | Kesan ROI: Eliminates need for separate radial stackers or wheel loaders for stockpile management

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Tracked Screen) | This Mobile Screening Plant Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Kehidupan Media Skrin (Batu Kelikir) | ~500750 jam (dawai tenunan) | ~2,000+ hours (BOFAR® panels) | +167% ke +300% |
| Penempatan semula & Masa persediaan (dalam tapak) | 46 jam (crane assist typical) | <1 jam (selfpowered/selfcontained)| 75% ke 85% |
| Penggunaan bahan api (purata. l/hr @ full load)| Based on direct hydraulic drive systems| Based on dieselelectric drive system| 15% ke 18% |
| Maximum Screening Capacity (TPH Sand/Gravel)| Varies by model size classification| Rated capacity verified by thirdparty testing at depositspecific density| +5% ke +10% over published spec |

5. SPESIFIKASI TEKNIKAL

Penamaan model: MSP2436T
Screening Capacity: Hingga 700 tan sejam (dependent on feed material gradation and moisture content)
Skrin Utama: Skrin bergetar tripledeck; Saiz Dek: 2.4m x 6m (8' x 20')
Unit kuasa: Peringkat EPA 4 Final / EU Stage V compliant diesel engine driving a 350 kVA generator
Sistem pemacu: Fully hydraulic track drive with independent motors; Operating speed up to 1.2 km/j
Kapasiti Hopper Suapan: 8m³ with integral adjustable grizzly section (jarak: 50mm standard)
Sistem Penghantar: Product conveyor widths of 1000mm; Radial stockpile conveyor length of up to 12m.
Spesifikasi Bahan Utama: Mainframe constructed from hightensile steel; Abrasionresistant liners at all transfer points; Dust suppression system manifold as standard.
Dimensi Fizikal (Pengangkutan): L15m x W3m x H4m (approximate)
Julat Operasi Persekitaran: Direka untuk operasi berterusan dalam suhu dari 20°C hingga +45°C.

6. SENARIO APLIKASI

River Aggregates Operation – Permitted Site Expansion

Cabaran: A midwestern US aggregates producer needed to process material from a newly permitted area located 1km from their fixed plant without investing in permanent conveying infrastructure.
Penyelesaian: Deployment of two MSP2436T mobile screening plants at the new deposit face. Units processed runofriver gravel directly, creating three certified aggregate products stockpiled onsite for truck transport.
Keputusan: Eliminated overburden haulage costs to the main plant. Achieved targeted production of ~550 TPH per unit within one week of commissioning.

Civil Engineering Contractor – LargeScale Site Development

Cabaran: A contractor won a highway project requiring over 500k tons of select subbase and drainage gravels sourced onsite but faced strict project timeline penalties.
Penyelesaian: A phased deployment plan using one mobile screening plant advanced alongside excavation work every 1014 hari.
Keputusan: Provided all required granular fill materials directly from site excavation waste rock. Avoided $250k+ in offsite aggregate purchase costs and eliminated haulage delays.

7. PERTIMBANGAN KOMERSIL

Peringkat Harga:
Konfigurasi Pangkalan ($POA): Includes standard features as outlined in technical specifications.
Konfigurasi Premium (+1520%): Adds onboard weighing systems, remote telematics/monitoring package, upgraded dust suppression fogging system.
Konfigurasi Tersuai (+Berbeza-beza): Options include different screen media types (harp wire, punch plate), specialized conveyors for washed material handling.

Ciri Pilihan: Extended service access platforms • Magnetic head drum separator • Hybrid drive option with grid connection capability • Highfrequency wash screen deck conversion kit.

Pakej Perkhidmatan:
1tahun / unlimitedhour parts warranty • Extended warranty plans covering major structural components • Scheduled maintenance contracts with guaranteed response times • Onsite operator training programs included with purchase.

Pilihan Pembiayaan:
Available through partnered financial institutions include equipment leasing structures tailored to seasonal cash flows • Fixedrate term loans aligned with expected equipment lifespan • Rentaltoown pathways available.

8.Soalan Lazim

Q1 Is this mobile screening plant compatible with our existing fleet of excavators?
Field data shows optimal performance when paired with excavators in the range required by your target feed size (<24"). The integrated hopper design accommodates most standard bucket sizes used in aggregate extraction.

Q2 What is the expected operational impact on our maintenance crew's workload?
The use of longlife polyurethane screen panels reduces changeout frequency significantly compared to wire mesh units scheduled maintenance intervals are extended due primarily due reduced component count within dieselelectric drive train versus complex hydraulic systems found competing units

Q3 How does financing typically work?
We offer several commercial structures Most commercial buyers opt either capital lease which allows ownership transfer end term operating lease provides lower monthly payments flexibility upgrade Contact us discuss specific tax depreciation implications your region

Q4 Can this unit produce washed spec sand?
While it can remove natural fines via prescreening it not substitute dedicated sand washing plant However optional highfrequency wash deck kit can added final deck produce coarse washed sand product specific applications

Q5 What happens if we encounter exceptionally sticky claybound material?
The BOFAR® panel system specifically designed resist blinding such conditions For severe cases recommend optional deck ball tray system which introduces additional vibration directly media layer preventing adhesion