1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis keuntungan kuari anda? Untuk pengurus loji dan kontraktor kejuruteraan, menghasilkan konsisten, balast kereta api berkualiti tinggi memberikan cabaran yang berbeza. Inconsistent feed material leads to excessive wear on crusher liners, driving up maintenance costs and parts inventory. Manual adjustment for product gradation is timeconsuming and often results in offspec material, causing costly rejections. Tambahan pula, traditional crushing circuits struggle with the cubical product shape required for optimal track bed stability, leading to premature breakdown and increased lifecycle costs for your clients. How can you increase throughput of inspec material while simultaneously controlling wear costs and reducing energy consumption per ton? The solution lies in purposeengineered ODM quarry ballast crushing equipment.

2. GAMBARAN KESELURUHAN PRODUK

This product line comprises stationary and semimobile primary, sekunder, and tertiary crushing plants specifically configured for highvolume railway ballast production. The operational workflow is engineered for maximum yield of the required 4070mm graded aggregate:
1. Pengurangan utama: Scalping of fines and primary size reduction via a robust jaw or gyratory crusher.
2. Menghancurkan sekunder & Membentuk: Critical stage utilizing a cone crusher configured for optimal interparticle crushing to enhance cubicity.
3. Saringan Akhir & Recirculation: Precise multideck screening separates the final ballast product; oversize is recirculated efficiently, while undersize is diverted for other aggregate products.

Application scope includes dedicated railway ballast quarries and multiproduct quarries with a dedicated ballast production line. Key limitations include feed size compatibility with the primary crusher aperture and a requirement for consistent electrical power supply for stationary plants.

3. CIRI TERAS

Geometri Dewan Lanjutan | Asas Teknikal: Reka bentuk rongga penghancuran yang dioptimumkan berdasarkan analisis bahan suapan | Faedah Operasi: Promotes interparticle crushing to produce a higher percentage of cubical particles, directly meeting EN 13450/AS 2758.7 piawaian | Kesan ROI: Reduces waste from flaky or elongated particles, increasing saleable yield by an estimated 815%
Pelarasan CSS Hydroset | Asas Teknikal: Hydraulic adjustment of the Closed Side Setting (CSS) on cone crushers | Faedah Operasi: Allows operators to adjust product gradation in minutes without stopping the crusher, maintaining spec during feed variations | Kesan ROI: Meminimumkan masa henti untuk pelarasan manual, increasing overall plant availability
Pampasan Kehausan Pelapik | Asas Teknikal: Automated system that maintains CSS as wear parts degrade | Faedah Operasi: Delivers consistent product size throughout the liner life without manual intervention | Kesan ROI: Stabilizes output quality, reduces variabilityrelated waste, and extends effective liner service life
Load & Feed Control Automation | Asas Teknikal: PLCintegrated sensors regulating feed rate based on crusher motor load | Faedah Operasi: Prevents crusher overload and choking, ensuring smooth operation at peak capacity | Kesan ROI: Melindungi komponen pemacu daripada kerosakan, mengurangkan perhentian yang tidak dirancang, dan mengoptimumkan penggunaan tenaga setiap tan dihancurkan
Reka Bentuk Bahagian Pakai Modular | Asas Teknikal: diseragamkan, reversible/wearable components in primary impactors or jaws | Faedah Operasi: Reduces part changeout time and simplifies inventory management for maintenance crews | Kesan ROI: Data lapangan menunjukkan a 3040% pengurangan tempoh masa untuk membaiki (MTTR) semasa perubahan pelapik

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Garis Dasar Piawaian Industri | ODM Quarry Ballast Solution | Kelebihan (% penambahbaikan) |
| : | : | : | : |
| Indeks Kubisiti Produk (Bentuk) | 7580% within spec band (ASTM D4791) | Secara konsisten >90% within spec band (ASTM D4791) | +1215% penambahbaikan |
| Kehidupan Pelapik (Batu Abrasive) ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners ~ Secondary Cone Crusher Manganese Steel Liners~SecondaryConeCrushe~SecondaryConeCrushe~SecondaryConeCrushe~SecondaryConeCrushe~SecondaryConeCrushe~SecondaryConeCrushe~SecondaryConeCrush~SecondaryConeCrush~Seco| 450k 550k tons per set (granit) >600k tons per set (granit)| +1020% dipanjangkan umur |
| Specific Energy Consumption kWh/tonne Throughput Reduction Ratio >5:1 Throughput Reduction Ratio >5:1 Throughput Reduction Ratio >5:1 Throughput Reduction Ratio >5:1 Throughput Reduction Ratio >5:|0 .85 1 .05 kWj/t 96 %|+24 mata peratusan|

5. SPESIFIKASI TEKNIKAL

Kapasiti/Penilaian: Boleh dikonfigurasikan daripada 200 ke atas 800 tan sejam produk balast siap.
Keperluan kuasa: Primary plant motors from 160kW to 400kW; jumlah kuasa terpasang bergantung pada konfigurasi.
Spesifikasi Bahan: Kejuruteraan untuk kekuatan mampatan batuan sehingga 350 MPa; standard wear liners are highgrade manganese steel; optional ceramic composites available for highly abrasive feeds.
Dimensi Fizikal: Stationary plant footprints from approximately 15m x 25m; semimobile units designed for easier relocation within a site.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C dengan sistem pelinciran yang sesuai; dust suppression systems are integrated as standard.

6. SENARIO APLIKASI

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