1. PEMBUKAAN PAINPOINT DRIVEN

Adakah anda menguruskan kos berulang dan kesesakan operasi dalam proses pengurangan saiz anda? Taburan saiz zarah tidak konsisten, kekerapan penggantian bahagian haus yang berlebihan, dan masa henti yang tidak dirancang untuk penyelenggaraan bukan sahaja menyusahkan—ia secara langsung memberi kesan kepada keuntungan anda. Apabila kilang tukul anda kurang berprestasi, anda menghadapi peningkatan penggunaan tenaga setiap tan yang diproses, kos inventori alat ganti yang lebih tinggi, and potential downstream processing delays.

Is inconsistent feed material causing unpredictable output fineness and affecting your final product quality?
Adakah anda menggantikan tukul, skrin, and liners too often, struggling with both parts costs and labor hours?
Does mill vibration or bearing failure lead to catastrophic unplanned shutdowns, menghentikan keseluruhan barisan pengeluaran anda?
Are you sacrificing throughput capacity because your current equipment cannot handle material variability or requires constant operator adjustment?

These challenges underscore the need for a hammer mill engineered not just to crush, but to deliver operational reliability and predictable costperton performance.

2. GAMBARAN KESELURUHAN PRODUK: ODM HeavyDuty Hammer Mill

ODM ini (Pengeluar Reka Bentuk Asal) hammer mill is a robust industrial impact crusher designed for highvolume reduction of mediumhard to hard materials. It is engineered for continuous operation in demanding mineral processing, Pengeluaran agregat, dan aplikasi pengilangan industri.

Aliran Kerja Operasi:
1. Suapan Terkawal: Bahan diperkenalkan melalui sistem suapan terkawal (mis., pengumpan getaran, penghantar tali pinggang) ke dalam ruang pengisaran.
2. Pengurangan Kesan: Tukul berputar dengan pantas (dipasang pada rotor tugas berat) memberikan tenaga kinetik, shattering material against the breaker plates and chamber walls.
3. Klasifikasi saiz: Sized particles exit through a perforated screen grate; bahan bersaiz besar kekal di dalam ruang untuk pengurangan selanjutnya.
4. Pelepasan: Processed material is conveyed away for the next stage of operation.

Skop Permohonan: Sesuai untuk batu kapur, Gypsum, arang batu, agregat, bahan binaan kitar semula, dan bijih logam tertentu. Tidak disyorkan untuk bahan yang sangat kasar (mis., pasir silika) tanpa konfigurasi aloi tertentu, atau untuk melekit, highmoisture content feeds that may cause screen clogging.

3. CIRI TERAS

Sistem Rotor Boleh Balik | Asas Teknikal: Reka bentuk rotor simetri membolehkan putaran endforend | Faedah Operasi: Menggandakan hayat perkhidmatan tepi tukul sebelum diganti; enables quick change of impact direction to combat asymmetric wear | Kesan ROI: Reduces annual hammer inventory costs by up to 50% dan memanjangkan selang perkhidmatan utama.

Pelapik Pakai Bersegmen | Asas Teknikal: Bolton liner sections made from alloy steel or AR plate | Faedah Operasi: Individual sections can be replaced during scheduled maintenance without dismantling the entire housing; meminimumkan masa henti | Kesan ROI: Mengurangkan masa henti penggantian pelapik sebanyak lebih kurang 70% compared to weldedplate designs.

Pengimbangan Dinamik & Galas Tugas Berat | Asas Teknikal: Factory rotor balancing to ISO G6.3 standard paired with oversized spherical roller bearings | Faedah Operasi: Menghapuskan getaran yang merosakkan pada kelajuan operasi; ensures smooth running under variable load conditions | Kesan ROI: Memanjangkan hayat perkhidmatan galas lebih 40%, preventing costly secondary damage from vibrationinduced failure.

Skrin QuickChange & Hammer System | Asas Teknikal: Hydraulic or mechanical assist systems for accessing the grinding chamber | Faedah Operasi: Enifies changeover of screen grate sizes and hammer sets in hours instead of shifts | Kesan ROI: Increases plant flexibility and uptime; allows rapid adaptation to different product specifications with minimal lost production.

Dual Drive Pulley Configuration | Asas Teknikal: Multiple Vbelt sheaves distributing power from dual motor drives | Faedah Operasi: Provides redundant power transmission; reduces stress on individual belts and motors; allows for easier tensioning | Kesan ROI: Lowers risk of complete drive failure; improves overall transmission efficiency by 35%, reducing energy waste.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Penanda Aras Piawaian Industri | Penyelesaian Kilang Tukul ODM ini | Kelebihan Berdokumen |
| : | : | : | : |
| Tan sejam / kWj (for ~25mm limestone) | 8 10 TPH/kWh | 11 13 TPH/kWh | +2030% Kecekapan tenaga |
| Jangka Hayat Tukul (under defined conditions) | 400 600 waktu operasi | 800 1,200 waktu operasi (boleh balik) | +100% Hayat Perkhidmatan |
| Masa Tukar Skrin (for major size change) | 8 12 waktu kerja | 3 5 waktu kerja (with assist)| 60% Downtime |
| Tahap Kebisingan di 1 Meter (di bawah beban penuh)| >105 db(A) | <98 db(A) (with sealed housing)| Improved OSHA Compliance |

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti: bergantung kepada model, daripada 50 TPH berakhir 300 TPH in aggregate applications.
Keperluan kuasa: daripada 160 kW sehingga 630 kw (250 HP – 850 Hp), configured for either direct drive or belt drive.
Diameter pemutar & Lebar: Options from Φ1000mm x L1200mm to Φ2000mm x L3000mm.
Spesifikasi Bahan: Housing constructed from heavyduty carbon steel plate (>20mm thick). Standard hammers are forged alloy steel; optional DuroMax™ or manganese steel alloys available. Rotor shaft is hightensile forged steel.
Saiz Suapan Maksimum: Up to ≤500mm edge length depending on model.
Julat Saiz Produk: Adjustable from ≤5mm to ≤50mm based on screen selection.
Julat Suhu Operasi: Ambient to +60°C (+140°F); bearing housings include provisions for cooling if required.
Penahanan Habuk: Fully sealed housing with multiple shaft seals; flanged connections for dust extraction systems.

6. SENARIO APLIKASI

Loji Pengeluaran Agregat – Pemprosesan Batu Kapur

Cabaran: A quarry’s existing hammer mill produced excessive fines (<3mm), wasting marketable product fractions while struggling with high vibration that led to quarterly bearing failures.
Penyelesaian: Implementation of a midrange ODM hammer mill with a dynamically balanced rotor and optimized screen grate geometry.
Keputusan: Fines generation reduced by ~18%, meningkatkan hasil produk yang boleh dijual. Bearing service life extended to over 18 bulan operasi berterusan. Overall plant availability increased by an estimated ~5%.

Mineral Processing Pilot Plant – Versatility Requirement

Cabaran: An engineering contractor required flexible crushing equipment for pilot testing various ore types without lengthy reconfiguration periods between tests.
Penyelesaian: Installation of an ODM hammer mill featuring the quickchange screen/hammer system and reversible rotor.
Keputusan: Changeover time between different ore test batches reduced from one full day to under four hours. The reversible rotor feature allowed them to process a highly abrasive sample without immediate parts replacement after initial wear was observed.

7. PERTIMBANGAN KOMERSIL

Pricing tiers are structured according to capacity rating and construction material grade:
Siri Tugas Standard: For consistent feed materials like coal or softer aggregates. Offers core reliability at an entry capital cost.
Siri Tugas Berat: The most common specification for general quarrying and mineral processing, featuring all core features listed above.
SevereDuty Series: Includes upgraded alloys throughout wear components (pelapik,Hammers), specialized shaft seals,and premium bearings for highly abrasive or corrosive feeds.

Ciri pilihan termasuk:
Sistem pelinciran automatik
Vibration monitoring sensors with PLC integration
Explosionproof construction
Custom mobile skid mounting

Service packages range from basic commissioning support up through comprehensive annual maintenance contracts with guaranteed parts availability windows.Financing options including leasetoown programs are available through partner institutions,making capital expenditure manageable within operational budgets.

8.Soalan Lazim

S1:What level of moisture in feed material can this hammer mill handle?
A1:Practical field data suggests optimal operation with feed moisture below ~15%.For higher moisture content,fines may agglomerate,causing screen blinding.A heated chamber option is available for specific highmoisture applications like certain clays.

S2:What is the typical lead time on critical wear parts like hammers or screens?
A2:Due our ODM manufacturing model we maintain substantial raw stock.For standard alloys lead times average two weeks.Guaranteed expedited shipping options exist within our service contracts ensuring minimal operational disruption

Q3.How does this equipment integrate with our existing feeding conveying system?
A3:The mills are designed with standardized inlet outlet flange dimensions adaptable via transition pieces.Engineering drawings are provided upfront allowing your team contractors plan integration seamlessly into existing layouts

Q4.What kind foundation required installation ?
A4:A reinforced concrete foundation mass approximately three times machine weight recommended dampen operational vibrations.Detailed foundation drawings anchor bolt templates included delivery documentation

Q5.Are performance guarantees offered ?
A5 Yes we provide guaranteed throughput capacity particle size distribution curves based controlled test runs agreed representative sample material prior contract finalization

Q6.Can you supply matching ancillary equipment feeders conveyors dust collection ?
A6 As an ODM manufacturer we act as single point contact source coordinate supply all necessary ancillary equipment through vetted partners simplifying procurement logistics ensuring system compatibility