1. PEMBUKAAN PAINPOINT DRIVEN

Adakah anda menguruskan kos berulang dan kesesakan operasi dalam proses pengurangan saiz anda? Saiz zarah tidak konsisten, penggantian bahagian haus yang berlebihan, dan masa henti yang tidak dirancang untuk penyelenggaraan secara langsung memberi kesan kepada keuntungan anda. Untuk pengurus loji dan kontraktor kejuruteraan, these challenges translate to lost throughput, compromised product quality, and rising operational expenses.

Cabaran: High consumable costs from rapid hammer and screen degradation when processing abrasive materials.
Cabaran: Production stalls due to clogging or inefficient grinding, failing to meet target capacity.
Cabaran: Broad, inconsistent particle size distribution requiring secondary processing or leading to product rejection.
Cabaran: Excessive vibration and noise indicating imbalance or component wear, posing safety and maintenance issues.
Cabaran: Inflexible machinery that cannot adapt to varying feed materials without significant reconfiguration.

Is your current comminution equipment a source of variable cost and reliability concerns? The solution lies in specifying a hammer mill engineered not just for power, tetapi untuk ketepatan, ketahanan, dan jumlah kos pemilikan.

2. GAMBARAN KESELURUHAN PRODUK: ODM HeavyDuty Industrial Hammer Mill

ODM ini (Pengeluar Reka Bentuk Asal) hammer mill is a robust size reduction system designed for continuous industrial operation in mining, Pengeluaran agregat, dan aplikasi pemprosesan mineral. It transforms large feed material into a consistent granular or fine powder through highimpact fragmentation.

Aliran Kerja Operasi:
1. Suapan Terkawal: Bulk material is introduced via vibratory feeder or conveyor into the mill’s reinforced feed hopper.
2. Kesan HighVelocity: A rotor assembly fitted with multiple freeswinging or fixed hammers rotates at high speed within a sealed grinding chamber, repeatedly striking the incoming material.
3. ,Klasifikasi saiz: Particle reduction continues until fragments are small enough to pass through the perforations of a surrounding screen or grate, which dictates the final product size.
4. Pelepasan & Pengangkutan: Sized material exits the chamber via gravity or pneumatic system for downstream processing.

Skop Permohonan: Ideal untuk penghancuran sekunder batu kapur, Gypsum, arang batu, agregat kitar semula, and other mediumhard to soft materials. Effective for shredding various industrial byproducts.

Had Utama: Tidak sesuai untuk sangat keras, highly abrasive ores (mis., granit, kuarzit) as primary crushers; efficiency decreases with very highmoisture content materials without prior drying or specialized design modifications.

3. CIRI TERAS

Pengimbangan Rotor Dinamik | Asas Teknikal: Pengimbangan dinamik berbantukan komputer pada RPM operasi | Faedah Operasi: Eliminates harmful vibration, memanjangkan hayat galas sehingga 40%, allows for smoother highcapacity operation | Kesan ROI: Reduced structural stress lowers longterm maintenance costs and prevents associated downtime.

Segmented Reversible Wear Parts | Asas Teknikal: Boleh ditukar ganti, multisided hammer tips and screen segments made from alloy steel (mis., AR400/500) | Faedah Operasi: Operators can rotate/replace only worn sections quickly; screens can be locally replaced without full removal | Kesan ROI: Cuts consumable costs by up to 30% and reduces changeout downtime by over 50%.

Sistem Pelepasan AirAssisted | Asas Teknikal: Integrated fan or pneumatic evacuation creates negative pressure within the grinding chamber | Faedah Operasi: Prevents material clogging and overheating by ensuring efficient throughput; meningkatkan aliran bahan yang lebih ringan | Kesan ROI: Mengekalkan kapasiti undian secara konsisten, reducing energy waste per ton processed.

Reka Bentuk Penyelenggaraan QuickAccess | Asas Teknikal: Hydraulic or hinged access doors with safety interlocks; splitscreen cartridge systems | Faedah Operasi: Safe visual inspection and rapid access to hammers & screens for routine service without major disassembly | Kesan ROI: Minimizes service windows from hours to minutes, meningkatkan ketersediaan peralatan secara keseluruhan.

ApplicationSpecific Configuration | Asas Teknikal: Modular options for rotor type (swing vs. rigid), hammer count/profile, screen geometry & hole pattern | Faedah Operasi: Machine performance is finetuned at the factory for your specific material characteristics and target output size | Kesan ROI: Delivers optimal efficiency from commissioning day one avoiding costly field modifications.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Penanda Aras Piawaian Industri | Penyelesaian Kilang Tukul ODM ini | Kelebihan Berdokumen |
| : | : | : | : |
| Konsistensi Tan (±5%)| 7080% Uptime at Rated Capacity| Mengekalkan >92% Uptime at Rated Capacity| +15% Kecekapan operasi |
| Pakai Seumur Hidup (Tikar Lelas.)| ~600 Operating Hours| 8501000 Waktu Operasi| +40% Hayat Perkhidmatan |
| Masa Tukar Skrin| 46 Jam (2kru orang)| <2 Jam (2kru orang)| 60% Masa Henti Penyelenggaraan |
| Penggunaan Tenaga Khusus| Varies widely with feed| Optimized chamber/rotor design reduces kWh/ton by ~12%| 12% Kos Tenaga setiap Tan |
Field data based on comparative testing in limestone processing applications.

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti: Modelbergantung daripada 5 TPH berakhir 150 Tph.
Keperluan kuasa: Driven by electric motors from 75 kW kepada 630 kw (100 HP – 850 Hp), compatible with VFDs for softstart & kawalan kelajuan.
Spesifikasi Bahan:
Cakera pemutar & Aci: Hightensile carbon steel forgings.
penukul / Petua: Throughhardened or carbideoverlay alloys (mis., Chromium Carbide).
Pelapik / Skrin: Plat keluli tahan lelasan (Kekerasan Brinell ≥400).
Pembinaan Kerangka Utama: Heavyduty welded steel plate with reinforced stress points.
Dimensi Fizikal (Model contoh): ~3m L x 2.5m W x 2m H; berat lebih kurang. 812 tan bergantung pada konfigurasi.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C; dusttight construction supports integration with baghouse filtration systems.

6. SENARIO APLIKASI

Aggregate Plant Producing Agricultural Lime | Cabaran: Penghancur sedia ada menghasilkan denda yang berlebihan (>25% below target) while wearing out hammers every 450 hours on abrasive limestone. This led to high recirculation load and frequent stoppages.| Penyelesaian: Implementation of an ODM hammer mill configured with a coarsegrating screen and reversible carbidetipped hammers.| Keputusan: Achieved consistent product with <15% fines output. Hammer service life extended to 780 jam. Daya pengeluaran loji meningkat secara purata sebanyak 18% disebabkan oleh peredaran semula yang berkurangan.

Mineral Processing Circuit – Coal Preparation | Cabaran: Achieving a clean liberation of coal from shale at a precise topsize without overgrinding required multiple crushing stages.| Penyelesaian: Integration of a heavyduty hammer mill as a singlestage secondary crusher post primary jaw crusher.| Keputusan: Simplified the circuit layout while meeting strict sizing specifications (25mm). Field data shows a reduction in overall plant energy consumption for size reduction by approximately 9%.

7. PERTIMBANGAN KOMERSIL

Equipment pricing is structured according to capacity rating and specification level:
Peringkat I (Kewajipan Standard): Untuk konsisten, nonabrasive feeds up to ~25 TPH. Includes base features.
Tahap II (Tugas Berat): Untuk bahan yang melelas & capacities up to ~80 TPH. Includes segmented wear parts & dynamic balancing as standard.
Peringkat III (Tugas Berat): For highcapacity (>80 Tph) continuous processing plants includes all premium features plus custom alloy options & advanced monitoring ports.

Optional features include onboard vibration sensors/monitoring systems explosionproofingfor combustible dust environmentsand fullyenclosed sound dampening enclosures

Service packages range from basic commissioning supportto comprehensive annual maintenance agreements including scheduled wear part inspection kitsand priority technical support

Financing options including equipment leasingand milestonebased project payment plansare available through certified partners

8.Soalan Lazim

Q1 Can this hammer mill replace my existing primary jaw crusher?
A1 No Typically it serves as an efficient secondaryor tertiary crusher It is designedfor feed sizes already reducedby aprimary crusher(biasanya<200mm)

Q2 How does it handle variationsin feed material hardnessor moisture?
A2 While robust significant variation outside the designed parameterscan affect throughputand wear rates We specifythe machinebased on your dominantfeed stockFor highly variable feeds optional rotor speed controlvia VFDallows some operational adjustment

Q3 What is the typical lead timefor deliveryand installation?
A3 Lead times varyby model complexity Standard TierII units typically havea lead timeof1216 weeksfrom order confirmation Installationrequires prepared foundationsand typically takes510 dayswith supervised commissioning

Q4 Are spare parts readily availableglobally?
A4 Yes As an ODM provider we maintain standardizedpart numbersand inventoryfor critical wear components(hammer sets screens bearings)with regional warehousingsupportto minimize delivery delays

Q5 Can you providea performance guarantee?
A5 Yes We provideguaranteeson rated capacityand product sizingunder specifiedfeed conditionsas outlinedin the purchase agreement Performanceis validatedduring factory acceptance testingprior to shipment

Q6 What trainingis providedfor our operationsand maintenance teams?
A6 Comprehensive trainingis included covering safe operation routine maintenance procedures troubleshooting guidesand wear part replacement protocols Documentationincludes detailed manuals parts listsand schematic drawings

Q7 Is retrofittingpossibleto upgradeour older hammer millwith someof thesefeatures?
A7 In many cases yes Our engineering team can assessyour existing unitfor potential upgradeslike convertingto reversible hammers installingquickaccess doorsor improving discharge systems