1. PEMBUKAAN PAINPOINT DRIVEN

Adakah peningkatan kos operasi dan ketersediaan yang tidak dapat diramalkan menghakis keuntungan litar penghancur utama anda? Untuk pengurus loji dan kontraktor kejuruteraan, peringkat penghancuran utama adalah kesesakan kritikal di mana ketidakcekapan mengalir melalui keseluruhan barisan pemprosesan. Cabaran biasa termasuk:
Masa Henti Tidak Berjadual: Premature wear of critical components like mantles and concaves leads to frequent, disruptive stoppages for maintenance, menelan kos ratusan ribu dalam pengeluaran yang hilang.
Pengendalian Makanan Tidak Konsisten: Fluctuating feed sizes and material hardness cause chokefeeding issues or poor cavity utilization, reducing effective capacity and increasing power spikes.
Perbelanjaan Operasi yang Tinggi: The combined cost of energy consumption, penggantian pelapik, and manual adjustment labor creates a significant ongoing financial burden.
Asas & Kerumitan Pemasangan: Traditional designs require massive, costly civil works and extended installation timelines, delaying project ROI.

Bagaimana jika penghancur utama anda boleh memberikan ketersediaan yang lebih tinggi, predictable maintenance cycles, and lower costperton metrics? The solution requires a design focused on durability, automasi pintar, and engineered efficiency.

2. GAMBARAN KESELURUHAN PRODUK

ODM Gyratory Crusher adalah tugas berat, primary compression crusher engineered for the first stage of reducing runofmine ore or quarry rock. Ia direka untuk hightonnage, continuous operation in fixedplant mining and aggregate production.

Aliran Kerja Operasi:
1. Pengambilan Suapan: Large dump trucks or loaders deposit runofmine material into the topmounted feed hopper.
2. Penghancuran Mampatan: The central gyrating mantle eccentrically rotates within the stationary concave, progressively crushing rock as it moves downward through the chamber.
3. Pelepasan: Crushed product exits through the bottom discharge opening (set by the mainshaft position) onto the primary conveyor for transport to downstream processes.

Skop Permohonan: Sesuai untuk kapasiti tinggi (1,500 12,000+ tph) penghancuran utama batuan keras yang melelas (bijih besi, bijih tembaga, granit) and blastfragmented limestone. It is the preferred solution for largescale mining operations and major aggregate quarries.

Batasan: Not suitable for recycled concrete/asphalt or highly plastic/claybound materials. Requires a stable electrical power supply and significant capital investment best justified by longterm, highvolume production plans.

3. CIRI TERAS

Reka Bentuk Cekung yang Dipatenkan | Asas Teknikal: bersegmen, alloyoptimized liner system with interlocking geometry | Faedah Operasi: Enables staged replacement of worn sections during planned maintenance windows; mengurangkan masa pertukaran sehingga 30% compared to full concave replacement | Kesan ROI: Lowers liner inventory costs and increases crusher availability by an average of 5% setiap tahun

Peraturan Tetapan Automatik Bersepadu (IASR) | Asas Teknikal: Hydraulic control system linked to realtime motor power draw sensors | Faedah Operasi: Automatically maintains closedside setting (CSS) to compensate for liner wear; prevents power overloads | Kesan ROI: Maintains consistent product gradation and throughput; reduces energy waste; dianggarkan 24% improvement in overall circuit efficiency

Reka Bentuk Cangkang Atas Tanpa Spider | Asas Teknikal: Eliminates traditional spider bridge; utilizes a singlepiece top shell with feed distribution lips | Faedah Operasi: Removes a major maintenance component; allows safer, faster mantle installation/removal; prevents material bridging at feed entry | Kesan ROI: Reduces major service downtime by up to two days per event; lowers labor costs and safety risks

Pelepasan Tramp Hydroset™ & Sistem Penjelasan | Asas Teknikal: Dualacting hydraulic cylinders supporting the mainshaft | Faedah Operasi: Provides instantaneous release from tramp iron events without stopping the crusher; allows cavity clearing in minutes versus hours | Kesan ROI: Mencegah kerosakan bencana; field data shows a reduction in tramprelated downtime by over 90%

Pemanduan Terus & Gandingan Had Tork | Asas Teknikal: Lowspeed synchronous motor coupled directly to the eccentric via an air clutch with torque limiter | Faedah Operasi: Menghapuskan penyelenggaraan Vbelt; menyediakan permulaan yang lancar di bawah beban; protects gear train from shock loads | Kesan ROI: Reduces annual drive system maintenance costs; improves power transmission efficiency by approximately 3%

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Garis Dasar Piawaian Industri | Penyelesaian Penghancur Gyratory ODM | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Kehidupan Pelapik (Bijih Pelelas)| ~6 Bulan (Garis dasar) | Upgraded Manganese Steel & Profile Optimization| +1525% Dipanjangkan Umur |
| Masa Pemulihan Tramp Iron| 48 Jam (Manual Clearing)
Hydroset™ Automated Cycle| <1 Hour |
| Kecekapan tenaga (kWj/tan)| Garis dasar = 100%
Pemanduan Terus & Optimal Kinematics| ~7% Reduction in Specific Energy Consumption |
| Mantle Changeout Time| 2436 Jam
Reka bentuk tanpa labah-labah & Tooling System| ~30% Faster Changeout |
| Adanya (tahunan)| ~9294%
Enhanced Reliability Features|<96% |

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti: Boleh dikonfigurasikan daripada 1,500 ke atas 12,000 Ton metrik sejam (tph), bergantung kepada pemilihan model dan bahan suapan.
Kuasa motor: Julat standard daripada 450 kW kepada 1,200 kw (600 Hp 1600 Hp), with options for higher horsepower.
Pembukaan suapan: Saiz gape dari 1,000 mm ke 1,500 mm.
Bingkai utama & Shells: Fabricated from hightensile steel plate with stressrelieved welding; critical areas feature additional wear protection.
Perhimpunan eksentrik: Forged alloy steel eccentric bushing running in a precisionmachined bronze sleeve.
Dimensi & Mass: Approximate installed height ranges from 7m to 10m; jumlah berat operasi antara 250 550 tan metrik bergantung kepada model.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 40°C hingga +50°C. Dust sealing systems are standard for harsh environments.

6. SENARIO APLIKASI

Pengembangan Lombong Tembaga

Cabaran: Operasi tembaga utama diperlukan untuk meningkatkan daya pengeluaran loji sebanyak 25%. Their existing primary crusher was at maximum capacity with frequent linerrelated stoppages causing bottlenecking.
Penyelesaian: Installation of an ODM Gyratory Crusher with IASR automation was integrated into their expansion circuit.
Keputusan: Mencapai daya pengeluaran yang berterusan pada kapasiti reka bentuk sebanyak 6,500 tph. Kehidupan pelapik meningkat sebanyak 18%, menyumbang kepada peningkatan ketersediaan loji secara keseluruhan sebanyak 3%. The project met its tonnage uplift target within six months of commissioning.

Naik Taraf Kuari Agregat Granit

Cabaran: A large quarry supplying rail ballast faced inconsistent product sizing due to manual CSS adjustments on an aging gyratory crusher. This led to recrushing cycles and wasted capacity.
Penyelesaian: Replacement with an ODM Gyratory Crusher featuring the Integrated Automatic Setting Regulation system.
Keputusan: Product gradation consistency improved dramatically (+/5mm tolerance held consistently). Yield of inspec product increased by an estimated 8%, directly improving revenue per ton crushed while lowering energy costs associated with reprocessing.

7. PERTIMBANGAN KOMERSIL

ODM Gyratory Crushers are offered across three capability tiers:
Siri Tugas Standard: Untuk bahan makanan yang konsisten seperti batu kapur. Focus on costeffective reliability for aggregate producers.
Siri Tugas Berat: Engineered for hard rock mining (copper iron gold ores). Includes upgraded liners bearings and sealing as standard
Super Duty Series: For ultrahigh tonnage megamine applications featuring enhanced monitoring systems premium metallurgy

Optional features include advanced condition monitoring sensors dust suppression ring packages automated lubrication systems

Service packages range from basic commissioning support up to comprehensive multiyear performance contracts covering parts planned maintenance

Financing options including equipment leasing project financing are available through partners subject to credit approval

8. Soalan Lazim

Q Apakah pengubahsuaian infrastruktur yang diperlukan apabila menggantikan penghancur gyratory yang lebih lama?
A The ODM design emphasizes footprint compatibility Our engineering team provides detailed foundation analysis Most models can utilize existing footings with minor modifications significantly reducing retrofit time cost

Q How does your automation system interface with our existing plant DCS/SCADA?
A The crushers PLCbased control system offers standard communication protocols Modbus TCP/IP Profinet etc allowing seamless data exchange for remote monitoring setpoint adjustment within your central control room

Q What is your lead time from order placement to shipment?
A Lead times vary based on model specification Current standard lead times range between 9 months We offer expedited manufacturing slots subject feasibility assessment

Q Adakah anda menyediakan jaminan prestasi?
A Yes we offer guaranteed capacity throughput based on agreed feed material specifications as well as guaranteed maximum specific energy consumption kWh/ton under defined operating conditions These are formalized within our commercial proposal

Q What training do you provide for our operations maintenance teams?
A We include comprehensive onsite training during commissioning covering safe operation routine maintenance procedures troubleshooting Classroom training manuals digital resources are also provided