1. PEMBUKAAN PAINPOINT DRIVEN

Adakah operasi pemprosesan emas anda dikekang oleh penghancuran utama yang tidak cekap? Peringkat pengurangan awal menetapkan nada untuk keseluruhan litar pemulihan anda. Cabaran biasa dengan suboptimum ODM gold ore crushing equipment termasuk:
Kos Operasi yang Tinggi: Excessive energy consumption from oversized or underperforming crushers, coupled with the high cost of premature wear part replacement in abrasive gold ores.
Downtime yang tidak dirancang: Frequent mechanical failures and lengthy maintenance windows that halt your milling circuit, menelan belanja beribu-ribu sejam dalam pengeluaran yang hilang.
Saiz Suapan Tidak Konsisten: Poorly calibrated or worn crushing chambers produce erratic feed for your SAG/Ball mills, mengurangkan kecekapan pengisaran dan meningkatkan penggunaan tenaga khusus.
Low Recovery Risk: Inadequate liberation due to poorly sized crush product can lock fine gold within larger particles, negatively impacting downstream cyanidation or gravity recovery rates.

Is your crushing circuit a cost center plagued by stoppages, atau yang boleh dipercayai, efficient foundation for maximum gold yield?

2. GAMBARAN KESELURUHAN PRODUK

Our solution is a range of heavyduty, ODMengineered primary jaw crushers and gyratory crushers specifically configured for gold ore processing. This equipment is designed as the first critical stage in comminution, handling runofmine (ROM) material to produce a consistent, optimally sized feed for secondary crushing or direct mill feed.

Aliran Kerja Operasi:
1. ROM ore is fed into the robust vibrating grizzly feeder (pilihan), yang memintas denda untuk mengurangkan beban penghancur.
2. Oversize material enters the crusher’s chamber, where immense mechanical force is applied via a fixed jaw and an eccentric moving jaw (or mantle).
3. The compressive crushing action breaks the ore along natural fracture lines.
4. The crushed product discharges onto a main conveyor at a predetermined closedside setting (CSS), ensuring granulometry control.
5. The system operates in sync with downstream processes via PLCcontrolled variable speed drives for optimal flow.

Skop Permohonan: Sesuai untuk bijih emas batu keras (kuarza, pembawa sulfida), alluvial deposit processing plants, and heap leach operations requiring precise crush size. Batasan: Not designed as a standalone solution for full comminution; requires integration with secondary/tertiary crushing or milling circuits for final liberation.

3. CIRI TERAS

Geometri Bilik Dioptimumkan | Asas Teknikal: Analisis Unsur Terhingga (FEA) of stress distribution and kinematics | Faedah Operasi: Creates a deeper, more aggressive nip angle for increased capacity per stroke and reduced bridging | Kesan ROI: Data medan menunjukkan sehingga 15% higher throughput compared to standard designs, memaksimumkan penggunaan aset.
Pelapik Aloi Tahan Lelasan | Asas Teknikal: Highchrome martensitic steel castings with carbide precipitates | Faedah Operasi: Withstands prolonged contact with highly abrasive quartz and sulphide ores, memanjangkan hayat perkhidmatan | Kesan ROI: Mengurangkan kekerapan penggantian pelapik dengan purata 3040%, lowering parts inventory costs and maintenance labor hours.
Sistem Togol HidroPneumatik | Asas Teknikal: Automated clearing cylinder replaces traditional mechanical toggle plates | Faedah Operasi: Allows rapid reversal to clear blockages and provides automatic overload protection against tramp metal | Kesan ROI: Meminimumkan masa henti dari gerai; industry testing demonstrates a reduction in blockagerelated stoppages by over 90%.
Centralized Greasing & Pemantauan Keadaan | Asas Teknikal: Automated lubrication system with integrated pressure and temperature sensors | Faedah Operasi: Memastikan galas kritikal menerima isipadu gris yang tepat; provides realtime alerts on abnormal operating conditions | Kesan ROI: Menghalang kegagalan galas bencana, punca utama masa henti berpanjangan yang tidak dirancang dalam persekitaran yang teruk.
Pembinaan Rangka Modular | Asas Teknikal: Bahagian keluli fabrikasi tugas berat dengan ciri penjajaran ketepatan | Faedah Operasi: Simplifies transport to remote sites and allows for strategic component replacement during major overhauls | Kesan ROI: Mengurangkan masa pemasangan lebih kurang 25% and lowers future rebuild costs.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri | ODM Gold Ore Crushing Solution | Kelebihan (% penambahbaikan) |
| : | : | : | : |
| Kehidupan Pakai Pelapik (Bijih Pelelas) | Garis dasar (100%) | Premium alloy & geometry design | +3540% |
| Penggunaan tenaga (kWj/tan) | Garis dasar (100%) | Kinematik yang dioptimumkan & kecekapan memandu| 1215% |
| Ketersediaan Operasi (%)| ~92% | Enhanced reliability & sistem perlindungan| +5% (to ~97%) |
| Kapasiti throughput (tph) for equal footprint| Garis dasar (100%)| Strok tinggi & chamber efficiency design| +1015% |

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti: 200 – 1,800 tan sejam (tph), bergantung kepada model.
Keperluan kuasa: 75 – 400 pemacu motor elektrik kW, suitable for minegrade power supply.
Penerimaan Saiz Suapan: Hingga 1,200 mm edge length for primary jaw configurations.
Julat Tetapan Pelepasan: 150mm – 250mm (CSS) adjustable via hydraulic or mechanical shim systems.
Spesifikasi Bahan: Bingkai utama: Keluli ASTM A36; Pelapik: AR400+ steel or proprietary highchrome alloys; Mengasah: keluli aloi palsu.
Dimensi Fizikal: Berbeza mengikut model; designed for transportability under standard road regulations where possible.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +50°C, with dust sealing suitable for high particulate environments.

6. SENARIO APLIKASI

Pengembangan Lombong Bawah Tanah Hard Rock

Cabaran: An existing operation needed to double primary crush capacity without expanding the footprint of the surface plant. The existing crusher caused frequent bottlenecks.
Penyelesaian: Implementation of a highcapacity ODM gyratory crusher with a steep chamber design tailored for the mine’s specific quartzgold ore body.
Keputusan: Tercapai a 95% peningkatan daya pengeluaran dalam jejak yang sama. Consistent product size improved SAG mill feed stability, yielding an overall circuit energy saving of 8%.

Alluvial/Heap Leach Operation

Cabaran: A heap leach project faced high operating costs due to rapid wear on crusher liners from extremely abrasive material, requiring biweekly shutdowns.
Penyelesaian: Installation of an ODM jaw crusher equipped with proprietary abrasionresistant liners and an automated greasing system.
Keputusan:Hayat pelapik dilanjutkan daripada 14 ke 38 hari. Combined with reduced manual maintenance, this change increased annual operational availability by approximately 400 jam.

7. PERTIMBANGAN KOMERSIL

Our ODM gold ore crushing equipment is offered in three primary tiers:
1. Konfigurasi Tugas Standard: Core reliability features for moderateabrasion ores and continuous operation.
2. Heavy Duty Configuration: Includes all premium abrasionresistant liners, enhanced condition monitoring packages, and heavyduty bearings for severe service applications.
3. Modular Plant Skid Configuration: Crusher preassembled on a structural skid with feeder, laluan pejalan kaki, and electrical controls for fast deployment.

Optional features include dust suppression systems advanced predictive maintenance analytics software integration custom liner profiles

We support commercial buyers through flexible financing options including capital lease operating lease

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