1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin pengeluaran agregat anda? Untuk pengurus loji dan kontraktor kejuruteraan, cabaran teras dalam penghancuran primer selalunya termasuk:

Masa Henti Penyelenggaraan Berlebihan: Perubahan pelapik yang kerap, kegagalan galas, and unplanned stoppages can consume over 15% of available operating hours, directly impacting output targets.
High PerTon Energy Consumption: Inefficient crushing chambers and drives can make energy one of the top three cost centers in your comminution circuit.
Penggredan Produk Tidak Konsisten: Fluctuations in feed material hardness or size lead to offspec product, causing bottlenecks in secondary stages and reducing saleable yield.
Degradasi Bahagian Pakai Pantas: The cost of manganese steel and labor for replacement in abrasive environments can exceed budget forecasts by significant margins.
Fleksibiliti Suapan Terhad: Can your primary crusher handle sticky feeds, occasional tramp metal, or variations in rock strength without choking or stalling?

What if a primary crushing solution could systematically address these pain points with proven engineering, not just promise? The following overview details a strategic equipment approach designed for total cost of ownership.

2. GAMBARAN KESELURUHAN PRODUK

The Mesin Penghancur Batu Mewah Murah refers to a highvalue, costoptimized primary jaw crusher engineered for mediumtohigh tonnage aggregate production. It is designed to deliver premium performance metrics at a capital expenditure point that accelerates payback periods.

Aliran Kerja Operasi:
1. Pengambilan Suapan: Runofquarry (ROQ) bahan diarahkan ke dalam, nonchoking crushing chamber via vibrating grizzly feeder compatibility.
2. Penghancuran Mampatan: A robust eccentric shaft drives a moving jaw plate in an elliptical motion against a fixed jaw, applying compressive force to reduce material.
3. Pelarasan Tetapan Pelepasan: Tetapan sisi tertutup penghancur (CSS) boleh laras secara hidraulik dari titik kawalan pusat, allowing quick product size changes without manual shims.
4. Pelepasan & Pengangkutan: Crushed material exits at the bottom discharge point onto a primary conveyor for transport to downstream screening.

Skop Permohonan & Batasan:
Skop: Ideal untuk memproses granit, basalt, batu kapur, and other abrasive aggregates in stationary quarry plants or largescale construction site setups. Suited for primary reduction where feed size typically ranges up to 80% daripada dimensi pembukaan suapan.
Batasan: Not designed as an allinone solution for asphalt recycling or concrete with high rebar content without prescreening. Saiz dan kapasiti suapan maksimum terikat dengan spesifikasi model.

3. CIRI TERAS

Ruang Penghancuran Dalam | Asas Teknikal: Sudut nip yang dioptimumkan dan lejang linear panjang | Faedah Operasi: Increases capacity per stroke and reduces bridging; allows for larger feed size acceptance | Kesan ROI: Data medan menunjukkan sehingga 12% daya pengeluaran yang lebih tinggi berbanding dengan ruang konvensional yang sama, improving revenue potential.

Pembinaan Rangka Tugas Berat | Asas Teknikal: Dibuat daripada plat keluli berintegriti tinggi dengan titik tegasan bertetulang | Faedah Operasi: Menyediakan integriti struktur jangka panjang di bawah pemuatan kitaran, meminimumkan masalah keletihan dan penjajaran bingkai | Kesan ROI: Extends operational lifespan beyond standard depreciation schedules, melindungi pelaburan modal.

HydroPneumatic Toggle System | Asas Teknikal: Replaces traditional mechanical toggle plates with adjustable hydraulic cylinders | Faedah Operasi: Enables automatic clearing of chamber blockages and provides overload protection against tramp metal | Kesan ROI: Reduces downtime from stall events by an estimated 80%, safeguarding weekly production quotas.

Sistem Pelinciran Berpusat | Asas Teknikal: Automated lubrication lines deliver grease to all major bearing points from a single station | Faedah Operasi: Ensures consistent bearing protection while eliminating manual greasing hazards and omissions | Kesan ROI: Ujian industri menunjukkan a 40% pengurangan kegagalan berkaitan galas, directly lowering repair part costs and labor.

Pelapik Pakai BoltOn | Asas Teknikal: Jaw plates and cheek plates utilize modular bolton design with multiple tooth profiles | Faedah Operasi: Enables faster replacement (3050% quicker than welded designs) and allows profile rotation for extended service life | Kesan ROI: Reduces liner change downtime inventory holding costs through standardized parts.

LowFriction Spherical Roller Bearings | Asas Teknikal: Largediameter bearings with proprietary sealing labyrinths | Faedah Operasi: Run cooler under load, require less lubrication volume, and sustain high radial loads efficiently | Kesan ROI: Contributes directly to lowering specific energy consumption (kWj/tan) oleh sehingga 9%.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri | Luxury Stone Crusher Machine Cheap Solution | Kelebihan (% Penambahbaikan) |
|||||
| Adanya (Masa aktif %) | 8588% | 9294% | +6% |
| Purata. Jaw Liner Life (Jam) | 1,200 1,500 | 1,800 2,200 | +40% |
| Penggunaan Tenaga Khusus (kWj/tan) 0.85 1.05 0.75 0.82 |12% |
| Masa Pelarasan CSS (minit) 4560 (shim manual) <5 (hidraulik) |90% |
| Pelepasan Bunyi pada 10m (db(A)) 105110 98102 |7% |

5. SPESIFIKASI TEKNIKAL

Kapasiti Julat Model: 350 950 Ton metrik sejam (berbeza mengikut bahan makanan & CSS).
Pembukaan suapan: From 900mm x 600mm up to1300mm x1000mm options.
Keperluan Kuasa: Main crusher motor from110 kW to160 kW; supplied for400V/50Hz or460V/60Hz operation.
Spesifikasi Bahan: Highgrade fabricated steel frame; Pelapik rahang keluli mangan (14%,18%,22% Mn tersedia); Aci sipi keluli aloi palsu.
Dimensi Fizikal (lebih kurang, Model Terbesar): Length ~5.5m; Lebar ~3m; Ketinggian ~3.8m; Shipping weight ~28 metric tons.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C; standard komponen elektrik yang dilindungi habuk.

6. SENARIO APLIKASI

Quarry Operation Seeking Higher Yield on Abrasive Rock

Challenge A granite quarry faced declining liner life on their existing primary jaw crusher (~1100 hours), causing frequent shutdowns every six weeks during peak season.Solution Implementation of the specified jaw crusher with22% manganese liners optimized for abrasive application.Reults Liner life extended to1850 hours,a68 improvement.This reduced annual planned downtime by120 hours,increasing annual output by approximately18 kilotons

Large Infrastructure Project with Tight Gradation Control

Challenge A major highway contractor needed consistent minus150mm product from variable basalt feed but experienced significant CSS drift due thermal expansion mechanical wearSolution Deployment of this model featuring hydraulic CSS adjustment automated monitoringResults Operators performed daily CSS verification adjustment in under minutesProduct gradation consistency improved variability reduced by70 eliminating downstream screening bottlenecks project completed ahead schedule

7 PERTIMBANGAN KOMERSIL

Equipment Pricing Tiers are structured based on feed opening size capacity Three core models are offered each with standardized configurationOptional Features include integrated motor base automatic grease systems advanced wear monitoring sensors remote telemetry packageService Packages range from basic commissioning comprehensive annual maintenance contracts including parts labor inspectionsFinancing Options available through partner institutions include operating lease capital lease loan structures tailored typical payback periods years based current aggregate pricing

8 Soalan Lazim

What is required foundation this crusher?
A reinforced concrete foundation designed specific dynamic loads model required Detailed civil drawings load data provided purchase ensure compatibility

How does handle occasional un crushable tramp metal?
The hydro pneumatic toggle system acts relief mechanism allowing temporary opening discharge chamber minimizing risk catastrophic damage compared rigid toggle designs

What typical delivery lead time?
Standard models ship within weeks order confirmation Custom configurations may require additional weeks manufacturing

Adakah alat ganti haus tersedia?
Yes All consumable wear parts including jaw liners bearings standardized stocked regional distribution centers ensure fast delivery

Can integrate existing plant control system SCADA?
Yes The crusher equipped standard PLC control panel communication protocols Modbus TCP typically allow integration most modern plant control systems

Apakah perlindungan waranti yang diberikan?
Standard warranty covers defects materials workmanship months operation hours whichever occurs first Extended warranty packages major components available

Is onsite training included?
Yes Commissioning includes day onsite operational safety maintenance training crew supervisors ensure efficient handover