1. PEMBUKAAN PAINPOINT DRIVEN

Are you managing a gold processing operation where throughput and recovery rates are compromised by inconsistent or inefficient primary crushing and grinding? The performance of your initial comminution stage sets the tone for your entire recovery circuit. Common challenges with conventional stamp mill operations include:

Masa Henti Berlebihan untuk Penyelenggaraan: Frequent breakdowns of cast components and wear parts lead to unplanned stoppages, costing hundreds of dollars per hour in lost production.
Inconsistent Particle Size Distribution: Poorly controlled drop weight and alignment result in unevenly crushed ore, creating bottlenecks in downstream processes like cyanidation or gravity separation and reducing overall gold recovery.
Kos Buruh Operasi yang Tinggi: Manual monitoring, mechanical adjustments, and feeding inconsistencies demand constant operator attention, increasing labor overhead and the risk of human error.
Significant Energy Inefficiency: Older designs waste substantial power on friction, getaran, and nonproductive movement, directly impacting your cost per ton processed.

Adakah operasi anda mencari yang mantap, highcapacity primary grinding solution that delivers consistent 20 mesh output with maximum uptime and measurable energy savings?

2. GAMBARAN KESELURUHAN PRODUK

The Modern Luxury Stamp Mill is a precisionengineered, heavyduty gravitydriven crushing and grinding assembly plant designed for the primary liberation of gold from quartz ore. It serves as the cornerstone of a gravity concentration or leaching plant, mengubah runofmine (ROM) ore into a finely milled slurry suitable for further processing.

Aliran Kerja Operasi:
1. Suapan Terkawal: ROM ore is uniformly fed via a vibratory grizzly feeder to remove oversize waste rock.
2. Precision Crushing: Ore enters the mortar box where mechanized, weighted stamps (cams or lifters) are raised and dropped in a controlled sequence.
3. Continuous Grinding: The repeated impact of the stamps pulverizes ore against a hardened die block within the mortar box.
4. Pelepasan Buburan & Pengelasan: Crushed material is washed through a discharge screen with water, creating a slurry. Oversize particles are recirculated; fines proceed to concentration.

Skop Permohonan & Batasan:
Skop: Ideal for freemilling gold ores where gold is liberated at coarse to medium particle sizes. Highly effective in remote locations with reliable water supply but potentially limited grid power.
Batasan: Not suitable for refractory ores requiring ultrafine grinding (<100 mesh) or complex sulfide mineralization. Requires a consistent feed size (biasanya <2 inci) for optimal operation.

3. CIRI TERAS

Modular HeavyDuty Frame | Asas Teknikal: CADoptimized, highcarbon steel lattice structure with vibrationdampening isolators | Faedah Operasi: Eliminates frame stress fractures and misalignment, ensuring longterm mechanical integrity even under continuous, highimpact loads | Kesan ROI: Reduces structural repair costs by an estimated 60% over a 10year lifecycle

Aci Sesondol Ketepatan & Perhimpunan Pengangkat | Asas Teknikal: Forged alloy steel cams with computerized numerical control (CNC)machined profiles and centralized lubrication ports | Faedah Operasi: Provides synchronized stamp lift and drop for consistent impact energy, minimizing wear on shoes and dies while lowering maintenance intervals | Kesan ROI: Increases operational availability by up to 15% through extended component life and predictable service scheduling

Interchangeable Hardened Alloy Wear Parts | Asas Teknikal: Mortar boxes, mati, and stamp shoes fabricated from nickelchrome alloy steel with certified Brinell hardness ratings | Faedah Operasi: Provides exceptional abrasion resistance against quartzite ore, dramatically extending wear life between replacements | Kesan ROI: Lowers costperton for consumables by an estimated 3040% compared to standard manganese steel components

Automated Slurry Density Management System | Asas Teknikal: Inline flow meters and density gauges integrated with PLCcontrolled water solenoid valves | Faedah Operasi: Maintains optimal slurry viscosity for efficient gold recovery in downstream circuits without manual guesswork | Kesan ROI: Improves overall recovery consistency by stabilizing process conditions; reduces water consumption

Sistem Pelinciran Grease Berpusat | Asas Teknikal: Networked lines delivering automated grease shots to all major bearings and wear points on programmable intervals | Faedah Operasi: Menghapuskan titik pelinciran manual, ensuring critical components are protected while enhancing site safety | Kesan ROI: Reduces bearing failure rates by over 50% and decreases required maintenance labor hours

Akustik & Vibration Monitoring Packages | Asas Teknikal: Integrated sensors providing realtime data on stamp impact symmetry and mechanical health | Faedah Operasi: Allows for predictive maintenance by identifying irregular impacts indicative of shoe wear or feed issues before they cause damage | ROI Impact Prevents catastrophic failures; supports conditionbased maintenance planning

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Conventional Stamp Mill) | Luxury Stamp Mill Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Ketersediaan Mekanikal | ~8590% (downtime for adjustments/repairs)| >95% (reka bentuk modular & premium materials) |>510% bertambah |
| Pakai Part Life (Shoes/Die)| 46 months in abrasive quartz ore| 812 bulan (specified alloys)| ~100% improvement |
| Penggunaan Tenaga setiap Tan| Garis dasar (older cam/cog designs)| Hingga 20% pengurangan (optimized kinetics & galas)| ~20% peningkatan |
| Ketekalan Saiz Zarah (20 mesh)| +/ 15% variation in output| +/ 5% variation (controlled drop mechanics)| ~66% more consistent |
| Required Operating Labor| Constant monitoring/adjustment| Primarily monitoring (automated systems)| Dianggarkan 30% pengurangan |

5. SPESIFIKASI TEKNIKAL

Kapasiti/Penilaian: Boleh dikonfigurasikan daripada 10 ke 50+ setem; Standard plant rating of 50 tan sehari (TPD) ke 500 TPD based on feed hardness.
Keperluan kuasa: Primary drive via electric motor(s). Range from 75 kW for a 10stamp unit to over 500 kW for largecapacity assemblies. Designed for compatibility with hybrid dieselelectric setups.
Spesifikasi Bahan: Bingkai: ASTM A36 Carbon Steel; Pakai bahagian: NiHard IV or Equivalent Alloy Steel (>600 BHN); Camshafts: Aisi 4140 Forged Steel.
Dimensi Fizikal: Reka bentuk modular. Typical footprint for a 20stamp mill assembly is approximately 8m L x 4m W x 5m H (foundation depth).
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C. Enclosed lubrication systems protect against dust ingress.

6. SENARIO APLIKASI

MidTier Gold Producer in West Africa

Challenge A legacy fivestamp unit suffered from daily mechanical failures and inconsistent grind, capping plant throughput at 70 TPD despite adequate feed.
Solution Installation of a new modular twentystamp Luxury Stamp Mill assembly plant as the primary grinder ahead of shaking tables and intensive cyanidation.
Results Mechanical availability increased from ~80% to >96%. Throughput stabilized at designed capacity of 150 TPD with consistent grind size. Payback period achieved in under 22 months via reduced downtime costs +15% improved recovery.

Artisanal & Perlombongan Berskala Kecil (ASM) Cooperative

Challenge Multiple small teams using individual manual stamps created environmental management issues, unsafe conditions, and highly variable recovery rates below 60%.
Solution Centralized processing facility built around two tenstamp Luxury Stamp Mill plants with shared feeding and tailings management systems.
Results Cooperative achieved consistent 8590% recovery rates on freemilling ore. Centralization improved safety protocols allowed formal financing environmental controls met regulatory standards enabling export certification.

7 PERTIMBANGAN KOMERSIL

Harga peralatan berperingkat berdasarkan konfigurasi kapasiti:
Peringkat I (300 TPD): Custom engineered solutions full plant control system integration

Ciri Pilihan:
Peripheral equipment packages including vibrating grizzly feeders cyclone classifiers integrated water recycling systems

Pakej Perkhidmatan:
1 Year /2000hour comprehensive warranty
Extended service agreements covering scheduled maintenance parts discounts remote monitoring support
Onsite operator training commissioning services are standard

Pilihan Pembiayaan:
Capital equipment leasing structures through partner financial institutions
Progress payment plans aligned with manufacturing milestones

8 Soalan Lazim

What feed size does the Luxury Stamp Mill require?
Optimal feed is 2 inci (50mm) ROM ore A vibratory grizzly feeder is recommended to scalp oversize material which can be fed through a preliminary jaw crusher if necessary.

How does this system integrate with our existing concentration circuit?
The mill discharges a slurry typically at 20 mesh It can feed directly into shaking tables spirals or agitated leach tanks depending on your circuit layout Engineering specifications include discharge height pump requirements.

What is the expected operational lifespan of the main structure?
The main fabricated steel structure has a design lifespan exceeding years when maintained according to protocol Critical wear parts shoes dies have lifespans documented in Section based on ore abrasiveness.

Bolehkah anda memberikan jaminan prestasi?
Yes performance guarantees are provided based on certified test work using your representative ore sample Guarantees cover throughput capacity within specified power consumption ranges final product particle size distribution PSD

What does the typical delivery installation timeline involve?
From order confirmation delivery ranges from weeks depending on configuration complexity Onsite installation commissioning by our technicians typically requires weeks including foundation preparation electrical hookup operator training