Luxury Jc5000 Jaw Crusher Manufacturers

Penerangan ringkas:

Menyasarkan Pengurus Loji, Pengarah Perolehan, dan Kontraktor Kejuruteraan: A Teknikal & Commercial Evaluation of the JC5000 Jaw Crusher 1. PAINPOINT DRIVEN OPENING Managing primary crushing operations involves persistent challenges that directly impact your bottom line. If you are evaluating a new primary jaw crusher, you are likely seeking solutions to these specific issues: Masa Henti Tidak Berjadual:…

Hantarkan e -mel kepada kami Muat turun sebagai PDF

Perincian produk

Tag produk

Menyasarkan Pengurus Loji, Pengarah Perolehan, dan Kontraktor Kejuruteraan: A Teknikal & Commercial Evaluation of the JC5000 Jaw Crusher

1. PEMBUKAAN PAINPOINT DRIVEN Luxury Jc5000 Jaw Crusher Manufacturers

Managing primary crushing operations involves persistent challenges that directly impact your bottom line. If you are evaluating a new primary jaw crusher, you are likely seeking solutions to these specific issues:
Masa Henti Tidak Berjadual: Bearing failures or frame fatigue cracks can halt your entire processing line. What is the true cost of 48+ hours of lost production while awaiting repairs and components?
Kos Operasi yang Tinggi: Are you constantly managing high energy consumption per ton of material processed and facing escalating costs for wear part replacement in highly abrasive environments?
Inconsistent Throughput & Penggredan Produk: Fluctuations in feed material hardness or size can cause chokefeeding or poor cavity utilization, leading to suboptimal yield and downstream process inefficiencies.
Kerumitan Penyelenggaraan: Does routine maintenance require excessive manpower and time? Are critical components difficult and unsafe to access, increasing labor costs and exposure risk?
Capital LockUp: Is your capital equipment failing to deliver the projected lifespan or total cost of ownership, requiring earlierthananticipated reinvestment?

The selection of a primary crusher is a longterm strategic decision. The following analysis provides a detailed examination of the JC5000 Jaw Crusher to determine if its engineering addresses these operational and financial challenges.

2. GAMBARAN KESELURUHAN PRODUK

JC5000 adalah tugas berat, penghancur rahang tunggal yang direka bentuk untuk penghancuran primer berkapasiti tinggi dalam perlombongan, kuari besar-besaran, dan pengeluaran agregat pembinaan utama. Its design focuses on maximizing mechanical reliability and throughput in continuous, severeduty cycles.

Aliran Kerja Operasi:
1. Pengambilan Suapan: Oversized feed material (sehingga 1500mm) diarahkan ke dalam, ruang penghancur tidak tercekik melalui penyuap grizzly yang bergetar (pilihan).
2. Tindakan Menghancurkan: Aci sipi yang teguh memacu plat rahang bergerak seimbang secara dinamik dalam gerakan elips, applying compressive force to reduce material against a fixed jaw plate.
3. Tetapan pelepasan: Tetapan sisi tertutup (CSS) is hydraulically adjustable from the control panel while under load or during operation, allowing rapid product size changes without downtime.
4. Pelepasan Bahan: Bahan hancur keluar melalui bukaan pelepasan bawah, with product size consistency maintained by the steep nip angle and aggressive kinematics.

Skop Permohonan & Batasan:
Skop: Sesuai untuk batu keras (granit, basalt), bijih besi, and abrasive conglomerates in stationary plant configurations. Suited for operations requiring consistent throughput between 750 1,400 mtph depending on material characteristics and CSS.
Batasan: Not designed for recycling or mixed demolition waste without prescreening. Requires a stable reinforced concrete foundation and significant plant footprint. Maximum feed size and capacity are contingent on specific material density and abrasiveness.

3. CIRI TERAS

Reka Bentuk Bingkai Tugas Berat | Asas Teknikal: Analisis Unsur Terhingga (FEA) pengagihan tekanan yang optimum | Faedah Operasi: Eliminates stress concentration points that lead to frame cracking under cyclical loading | Kesan ROI: Extended structural life reduces risk of catastrophic failure and premature asset replacement.

Sistem Pemacu Hidrostatik | Asas Teknikal: Direct hydraulic motor drive with variable displacement pumps | Faedah Operasi: Menyediakan permulaan yang lancar di bawah beban penuh, operasi boleh balik untuk membersihkan penyumbatan, and infinite variable speed control | Kesan ROI: Lower mechanical stress on drive components extends belt & bearing life; energy efficiency improves at partial loads.

Integrated Toggle Plate Protection | Asas Teknikal: Mechanically actuated shear bolt system behind the toggle plate | Faedah Operasi: Protects crusher from uncrushable material (mis., logam tramp) by initiating a safe mechanical failure point | Kesan ROI: Prevents damage to major castings (Pitman, bingkai), avoiding repairs that cost 1020x more than replacing a shear bolt.

QuickChange WedgeLocked Jaw Plates | Asas Teknikal: Interlocking wedge & bolt retention system without traditional backing resin | Faedah Operasi: Enables full jaw plate changeout in under 8 hours with standard plant tools | Kesan ROI: Minimizes downtime for wear part replacement, increasing annual operating hours and revenuegenerating capacity.

Centralized Greasing & Automasi PLC | Asas Teknikal: Automated lubrication cycles managed by Programmable Logic Controller (Plc) with feedback sensors | Faedah Operasi: Ensures consistent bearing lubrication without operator intervention; provides realtime alerts for flow faults | Kesan ROI: Eliminates bearing failures due to manual greasing errors, directly reducing a top cause of unscheduled stoppages.

4. KELEBIHAN KOMPETITIF

5. SPESIFIKASI TEKNIKAL

Pembukaan suapan: 1250mm x 1000mm
Saiz suapan maksimum: Up to 1500mm lump (dependent on feed geometry)
Julat Kapasiti: 750 – 1,400 Ton metrik sejam (varies with material density, kekerasan, dan CSS)
Kuasa memandu: Electric motor options from 200kW to 250kW; Hydrostatic drive system standard.
Jumlah Berat: Kira -kira 85,000 kg (penghancur sahaja)
Spesifikasi Bahan Utama:
Bingkai: Plat keluli yang direka dengan rusuk yang dioptimumkan oleh FEA.
Swing Jaw/Pitman: Highstrength cast steel.
Main Eccentric Shaft: Keluli aloi palsu dengan pemesinan ketepatan.
Galas: Spherical roller bearings rated for extreme loads.
Dimensi Fizikal (L x W x H): ~4.2m x 3.8m x 3.5m
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +50°C dengan pelincir yang sesuai. Dust seals rated for typical quarry/mine conditions.

6. SENARIO APLIKASI

Projek Pembesaran Kuari Granit

Cabaran Pengeluar agregat utama diperlukan untuk meningkatkan daya tampung litar utama dengan 25% without expanding their plant footprint or foundation work.
Solution Replacement of two older jaw crushers with a single JC5000 Jaw Crusher equipped with an intelligent feed control system.
Results Throughput increased by an average of 28%. Plant availability rose from 91% ke atas 96% within the first year due to reduced mechanical issues. Energy consumption per ton dropped by an estimated $1 million USD over five years.

Naik Taraf Loji Pemprosesan Bijih Besi

Challenge Frequent tramp metal events from upstream mining were causing catastrophic damage to the existing primary crusher's toggle seat and pitman casting.
Solution Installation of the JC5000 Jaw Crusher featuring its integrated shear bolt protection system alongside an upgraded metal detection system.
Results In two years of operation, three tramp metal events successfully triggered the shear bolt system. Each event resulted in less than $5k USD in parts/labor versus an estimated $80k+ USD repair plus one week's downtime previously experienced.

7 PERTIMBANGAN KOMERSIL

The JC5000 Jaw Crusher is positioned as a premium capital asset with total costofownership justification over a minimum expected service life of fifteen years under normal conditions.

Pricing is structured around core configuration:
Tier A – Base Unit includes crusher motor drives basic hydraulic power pack PLC controls
Tier B – Premium Package adds automated grease system wear monitoring sensors spare wear parts kit
Tier C – Turnkey Skid includes crusher premounted on heavyduty skid with integrated walkways ladders prepiped lubrication

Optional Features Highperformance jaw plate alloys extended warranty packages remote telemetry connectivity

Service Packages Annual inspection contracts fixedprice lifecycle maintenance agreements guaranteed parts availability programs

Financing Options Available through partners include capital lease operating lease project financing terms typically range from three seven years

A detailed quotation will itemize these options allowing for precise capital expenditure planning

Soalan Lazim

What type of feeder is recommended for optimal performance with the JC5000?
A vibrating grizzly feeder VGF matched to the crushers intake width is strongly recommended It ensures even distribution across the full chamber length maximizes capacity prevents bridging

Can existing plant electrical infrastructure support this crushers power requirements?
The JC5000 requires connection based on its specific motor configuration typically starting at kW A site audit by our engineers can verify compatibility including softstart requirements

How does hydraulic adjustment compare mechanically to traditional shim adjustment?
The hydraulic system uses cylinders positioned behind the toggle seat It adjusts both jaws simultaneously maintaining chamber geometry This method provides greater precision under load eliminating unplanned downtime associated with manual shimming

What is included in your standard warranty coverage?
We provide months coverage on all major components frame pitman shaft bearings against defects in materials workmanship Wear parts jaw plates cheek plates are covered separately under specific terms based on application

Adakah anda menawarkan jaminan prestasi
Yes we provide guaranteed minimum capacity figures based on certified feed material samples These are contractually agreed prior to purchase ensuring mutual alignment on operational expectations