1. PEMBUKAAN PAINPOINT DRIVEN

Adakah kualiti bata yang tidak konsisten dan kadar penolakan yang tinggi menghakis margin projek anda? Is your production floor bottlenecked by manual handling, slow cycle times, or excessive machine downtime for mold changes? Untuk pengurus loji dan kontraktor kejuruteraan, these operational challenges translate directly into quantifiable losses: bahan mentah terbuang, missed delivery deadlines, and compressed profitability.

How much revenue is lost annually due to substandard brick density and dimensional inaccuracy?
What is the true cost of production stoppages for maintenance and reconfiguration?
Could a more reliable, automated brick making machine system improve your output per shift by 20% atau lebih?

Addressing these issues requires equipment engineered not just for output, tetapi untuk ketepatan, ketahanan, and operational fluidity.

2. GAMBARAN KESELURUHAN PRODUK

The premium stationary brick making machine is a highpressure hydraulic press system designed for the continuous, automated production of highdensity concrete bricks, penurap, and blocks. Engineered for fixedplant operation, it transforms raw materials—primarily aggregates, pasir, simen, and pigments—into finished products with minimal manual intervention.

Aliran Kerja Operasi:
1. Pemakanan Automatik: Premixed raw material is conveyed into the machine’s feed hopper.
2. Precision Metering & pengacuan: A measured volume of material is distributed into a rigid steel mold box.
3. Pemadatan Tekanan Tinggi: Multidirectional hydraulic rams apply intense pressure (exceeding 150 bar) to achieve optimal density.
4. Ejection & Palletizing: The cured brick block is ejected onto a pallet or conveyor belt for transport to the curing area.
5. Automatic Cycle Reset: The system resets and initiates the next production cycle without operator input.

Skop Permohonan: Ideal for largescale commercial block yards, pembekal bahan binaan, and infrastructure projects requiring consistent, highvolume output of standard and interlocking concrete masonry units (CMU).

Batasan: This equipment class is designed for stationary use with prepared raw material mixes; it is not mobile and requires a consistent power supply and prepared foundation.

3. CIRI TERAS

VibrationFree Hydraulic Press | Asas Teknikal: Static compaction via synchronized upper and lateral rams | Faedah Operasi: Produces bricks with uniform density from core to surface, eliminating voids and laminations | Kesan ROI: Mengurangkan kadar penolakan produk sehingga 95%, maximizing raw material yield

Sistem Acuan QuickChange | Asas Teknikal: Patented cartridgestyle mold fixation with guided alignment | Faedah Operasi: Membolehkan penukaran produk penuh di bawah 15 minutes by a twoperson crew | Kesan ROI: Increases plant flexibility and uptime, allowing smaller batch runs without costly downtime

Industrial PLC Control Hub | Asas Teknikal: Pengawal logik boleh atur cara berpusat dengan HMI skrin sentuh | Faedah Operasi: Operators can store recipes, monitor realtime pressure/cycle data, dan mendiagnosis kerosakan serta-merta | Kesan ROI: Mengurangkan masa latihan dengan 40% dan mengurangkan masa henti diagnostik sebanyak purata 60%

Rangka Struktur Tugas Berat | Asas Teknikal: Monobloc steel fabrication with reinforced stress points | Faedah Operasi: Maintains critical alignment under continuous load over decades of operation | Kesan ROI: Extends service life beyond industry average; reduces longterm capital replacement costs

Integrated Pallet Return System | Asas Teknikal: Closedloop conveyor synchronized with press cycle | Faedah Operasi: Automates product handling postejection; eliminates manual labor at the press station | Kesan ROI: Reduces direct labor requirements per shift by approximately 2 FTE per machine line

Advanced Lubrication System | Asas Teknikal: Automated central greasing with cyclebased triggers | Faedah Operasi: Ensures all critical wear points receive precise lubrication without operator reliance | Kesan ROI: Prevents premature wear on ram seals and guide rods; extends major overhaul intervals by an estimated 30%

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (tipikal) | Our Premium Brick Making Machine Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Masa Kitaran (untuk blok standard) | ~22 seconds per piece (with vibration) | ~18 seconds per piece (static press) | ~18% Faster Output |
| Dimensional Tolerance Consistency (± mm) ±1.5 mm across batch ±0.5 mm across batch ~67% More Precise |
| Mold Changeover Time Average 4560 minutes Under 15 minit ~75% Less Downtime |
| Masa Min Antara Kegagalan (MTBF) ~1,200 operating hours Field data shows >2,000 jam ~66% Higher Reliability |
| Energy Consumption per Standard Pallet ~12 kWh ~9 kWh ~25% More Energy Efficient |

5. SPESIFIKASI TEKNIKAL

Kapasiti pengeluaran: Boleh dikonfigurasikan daripada 1,800 ke atas 4,500 blok standard (200x100x400mm) setiap syif 8 jam.
Keperluan kuasa: Main hydraulic drive motor from 30 kW kepada 55 kw; total connected load dependent on automation options.
Spesifikasi Bahan: Compatible with standard concrete mixes with aggregate size up to ≤8mm; moisture content range of ~36%.
Julat Tekanan Operasi: Hydraulic system operates from 150 bar to a maximum of 220 bar for specialized products.
Dimensi Fizikal (Jejak Mesin): Approximately L8m x W4m x H3m (berbeza mengikut model).
Julat Operasi Persekitaran: Direka untuk suhu ambien dari +5°C hingga +40°C; electrical components rated IP54 for dust protection.

6. SENARIO APLIKASI

Commercial Block Yard & Supplier Expansion

Challenge A regional supplier faced capacity constraints during peak construction season using older vibratory machines. High rejection rates on specialty pavers were causing order fulfillment delays.
Solution Implementation of two highpressure brick making machines configured with quickchange molds for their full product line.
Results Output increased by over twice as much while reducing labor costs per pallet produced by nearly onethird within six months.

Projek Infrastruktur Berskala Besar

Challenge A contractor building a major highway needed consistent supply of specific interlocking retaining wall blocks onsite to avoid transport costs but struggled with onsite quality control.
Solution A containerized stationary brick making machine plant was installed at the project base camp.
Results The project achieved zero supply delays over two years while saving an estimated $250k in logistics costs compared to offsite procurement.

Urban Redevelopment Contractor

Challenge A contractor specializing in municipal work required small batches of customcolored pavers for different projects but found traditional machines inefficient for short runs due to lengthy setup times.
Solution Investment in one premium brick making machine equipped with the quickchange mold system allowed rapid reconfiguration between jobs.
Results The contractor reduced minimum economical batch size fivefold while improving profit margins on bespoke orders due to reduced setup waste.

PERTIMBANGAN KOMERSIL

Our premium brick making machines are offered in three primary tiers based on automation level:

1.
2.Barisan Pengeluaran Standard: Includes core press PLC control basic pallet conveyor Priced from $185k $280k USD
3.Advanced Automated Line: Adds robotic layer forming automatic pallet stacker integrated mixer feed Priced from $350k $500k USD
4.Custom Turnkey Plant: Fully engineered solution including curing systems bulk handling civil works Priced upon project quotation

Optional features include color dosing systems remote monitoring software upgraded wear packages extended warranty coverage Service packages range from basic preventive maintenance plans comprehensive annual support contracts including parts discounts Financing options including leasing capital equipment loans are available through our partners subject credit approval

SOALAN LAZIM

What are my power supply requirements?
Most models require stable threephase power voltage specific motor size Our technical team will provide detailed specifications based your chosen configuration local grid conditions

How does this machine handle different mix designs like fly ash or slag cement?
The static hydraulic press technology is highly adaptable various mix designs Field testing demonstrates consistent results mixes containing supplementary cementitious materials SCMs up specified percentages We recommend providing your mix design validation testing our facility

What kind foundation required?
A reinforced concrete foundation critical dampen operational forces ensure longevity Detailed foundation drawings anchor bolt templates provided upon order ensure proper installation qualified civil engineer

What typical lead time delivery installation?
Lead times vary model complexity Current standard lead times range weeks fully customized turnkey plants may require months planning includes supervised commissioning operator training site

What warranty offered what key exclusions?
We offer months comprehensive warranty manufacturing defects wear parts consumables like mold liners seal kits excluded Warranty can extended purchase optional service agreements