1. PEMBUKAAN PAINPOINT DRIVEN

Adakah peningkatan kos operasi dan masa henti yang tidak menentu menghakis margin keuntungan agregat atau perlombongan anda? Primary crushing is the foundation of your material processing circuit, and its failures cascade through your entire operation. Pertimbangkan cabaran biasa ini:
Masa Henti Tidak Berjadual: Bearing failures or component wear can halt production for days, costing tens of thousands in lost throughput and urgent repair logistics.
Kos Operasi PerTon Tinggi: Excessive energy consumption, coupled with frequent replacement of wear parts like jaw plates, directly increases your cost per ton of processed material.
Penggredan Produk Tidak Konsisten: An unstable or inefficient crushing chamber leads to poor size reduction, increasing recirculating load and overworking downstream equipment.
Ketidakfleksibelan tegar: Fixed configurations struggle to adapt to varying feed materials or changing final product requirements, memaksa kompromi operasi.

Is your primary crusher a reliable asset or a persistent bottleneck? The solution requires engineering that prioritizes durability, kecekapan, and intelligent design to protect your bottom line.

2. GAMBARAN KESELURUHAN PRODUK

The Jc5000 is a highcapacity, robustly engineered singletoggle jaw crusher designed for heavyduty primary crushing in mining, Penggalian, dan aplikasi kitar semula pembinaan berskala besar. Its core function is the reliable reduction of large (sehingga 1300mm) feed material into a consistent, hasil agregat kasar.

Aliran Kerja Operasi:
1. Pengambilan Suapan: Large runofmine or quarryrun rock is directed into the deep, pembukaan suapan tidak tercekik.
2. Tindakan Menghancurkan: The aggressive elliptical stroke of a mechanically simple singletoggle design applies high inertia forces to compress and fracture material against the fixed jaw.
3. Pelepasan & Pembersihan: Bahan hancur keluar melalui bukaan pelepasan di bahagian bawah; the design facilitates rapid clearance of crushed product to maintain throughput.

Skop Permohonan: Sesuai untuk batu keras (granit, basalt), bijih kasar, dan konkrit perobohan. It is engineered as a stationary primary unit for hightonnage fixedplant operations.

Batasan: Not suitable as a mobile or portable unit due to size and weight. For processing highly sticky or claybound materials without prescreening, a different primary solution may be recommended.

3. CIRI TERAS

Bingkai Tugas Berat & Galas Penggelek Sfera | Asas Teknikal: Analisis Unsur Terhingga (FEA) pengagihan tekanan yang optimum | Faedah Operasi: Integriti struktur yang tidak dapat ditandingi di bawah beban puncak; bearings handle both radial and axial forces | Kesan ROI: Extended service life under severe conditions reduces risk of catastrophic frame failure and associated capital replacement costs.

Enhanced Feed Opening Design | Asas Teknikal: Deep chamber geometry with no dead zone at feed entry | Faedah Operasi: Allows for larger lump size intake and promotes smooth material flow without bridging | Kesan ROI: Maximizes loader efficiency, reduces need for preblasting or secondary breaking, increasing overall site productivity.

WedgeLocked Jaw Plate System | Asas Teknikal: Mechanically secured manganese steel plates without complex backing resin | Faedah Operasi: Enables fast reversal or replacement of wear parts during scheduled maintenance windows | Kesan ROI: Mengurangkan masa henti untuk perubahan pelapik sehingga 40% compared to bonded systems, meningkatkan ketersediaan loji secara langsung.

Pelarasan Hidraulik & Membersihkan | Asas Teknikal: Integrated hydraulic system for CSS adjustment and uncrushable material release | Faedah Operasi: Operators can adjust product size or clear blockages safely from ground level in minutes | Kesan ROI: Eliminates manual shimming labor and prevents costly downtime from tramp metal events.

Flywheels inersia tinggi | Asas Teknikal: Precisely calculated rotational mass stored in heavy flywheels | Faedah Operasi: Smoothens power demand peaks and maintains consistent crushing momentum under variable loading | Kesan ROI: Reduces cyclical stress on drive components and can lower overall energy consumption per ton crushed.

Pemanduan Terus & VBelt Guarding | Asas Teknikal: Robust TEFC motor coupled via durable Vbelts with full safety guarding | Faedah Operasi: Provides reliable power transmission with inherent slippage protection; guarding ensures operator safety compliance | Kesan ROI: Minimizes power transmission losses and reduces maintenance incidents.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Penanda Aras Piawaian Industri | Jc5000 Jaw Crusher Solution | Kelebihan Berdokumen |
| : | : | : | : |
| Adanya (Masa aktif) | ~9294% (dijadualkan & tidak berjadual) |>96% in field studies| +34% peningkatan masa pengeluaran |
| Pakai Kehidupan (Plat Rahang) Batu Abrasive| 120,000 150,000 tan| 180,000 220,000 tan| +3040% selang perkhidmatan yang lebih lama |
| Penggunaan Tenaga setiap Tan| Garis dasar 100%| Field data shows ~95%| ~5% reduction in specific energy use |
| Maintenance Time CSS Adjustment/ Clearing| Proses manual (~24 jam)| Sistem hidraulik (<30 minit)| Hingga 90% faster adjustment/clearance |

5. SPESIFIKASI TEKNIKAL

Pembukaan suapan: 1500mm x 1300mm (59" x 51")
Saiz suapan maksimum: Sehingga 1300mm (51")
Keperluan Kuasa: 200 kw / 270 Motor Elektrik HP
Berat Operasi: Kira -kira 85,000 kg (187,400 lbs)
Kapasiti throughput: Berjulat dari 750 ke 1500 mtph depending on feed material and closed side setting (CSS).
Spesifikasi Bahan: Rangka utama diperbuat daripada keluli berkekuatan tinggi; Dipadamkan & aci sipi keluli aloi terbaja; Highgrade manganese steel jaw plates.
Dimensi Fizikal (LxWxH): ~4300mm x 3500mm x 4100mm
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C (4°F hingga +113°F). Kit pengedap habuk tersedia untuk keadaan yang melampau.

6. SENARIO APLIKASI

Pengembangan Kuari Granit | Cabaran: Kuari utama diperlukan untuk meningkatkan daya tampung litar primer dengan 25% but was constrained by space for new infrastructure and high wear costs on existing plant. The existing crusher required frequent liner changes causing weekly downtime.| Penyelesaian: A single Jc5000 Jaw Crusher replaced two older units due to its higher capacitytofootprint ratio. It was equipped with XtraTough manganese jaw plates.| Keputusan: Plant achieved a 28% increase in sustained throughput. Pakai separuh hayat dilanjutkan oleh 35%, reducing annual consumable costs by an estimated $18,000 USD. The consolidation freed up plant area for downstream upgrades.

Iron Ore Primary Crushing Station Retrofit | Cabaran: An aging gyratory crusher at an iron ore site suffered from reliability issues and excessive maintenance hours per month (>80 jam), impacting pellet plant feed.| Penyelesaian: Direct retrofit installation of the Jc5000 into the existing primary station footprint. Key features were its hydraulic setting adjustment for quick product size changes between ore types.| Keputusan: Maintenance hours related to the primary crusher fell by over 60%. Plant managers reported improved consistency in feed size to SAG mills, contributing to an estimated overall circuit efficiency gain of approximately $50k annually in energy savings alone.

7. PERTIMBANGAN KOMERSIL

The Jc5000 Jaw Crusher is offered as a capital investment in longterm production stability.
Peringkat Harga Peralatan Asas: Includes crusher assembly with standard manganese jaws/motor drives/guards.
Ciri Pilihan & Kits: Hydraulic toggle tensioning system; sistem pelinciran gris automatik; profil plat rahang yang berbeza (mis., corrugated/quarry/super tooth); penutup penindasan habuk; special tool kits.
Pakej Perkhidmatan: Peringkat yang tersedia termasuk Waranti Asas (12 bulan), Pelan Sokongan Lanjutan (35 tahun meliputi bahagian/buruh), and OnSite Inspection Contracts with OEMtrained technicians.
Pilihan Pembiayaan: Flexible capital solutions are available through partners including equipment leasing programs tailored for major capital expenditure cycles typical in mining operations.

8. Soalan Lazim

Q1 Is the Jc5000 compatible with my existing secondary/tertiary crushing circuit?
ya. Its hydraulic CSS adjustment allows precise control over discharge product sizing (250mm tipikal), ensuring optimal feed gradation for most cone crushers or secondary impactors used downstream.

Q2 What is the expected impact on my plant's overall energy consumption?
Field data indicates that due to its efficient direct drive system and highinertia flywheels reducing peak loads on motors plants typically see a net reduction in specific energy use per ton crushed compared to less optimized designs

Q3 How does your OEM support differ from aftermarket parts suppliers?
Our factory R&D ensures that every wear part like jaw plates is metallurgically matched precisely engineered tested alongside original components This guarantees documented performance metrics fit tolerances longevity which generic parts cannot reliably provide

Q4 What are typical lead times for critical spare parts?
For registered service plan holders we operate a dedicated global logistics network with guaranteed dispatch times on critical components like shafts bearings ensuring maximum uptime

Q5 Can we finance this equipment alongside other planned plant upgrades?
Yes Our commercial team structures bundled financing solutions that can include not only the primary crusher but also related conveyors screens structural modifications aligning payment schedules with project cash flow milestones