1. PEMBUKAAN PAINPOINT DRIVEN

Adakah peningkatan kos operasi dan masa henti yang tidak menentu menghakis margin keuntungan agregat atau perlombongan anda? Penghancuran utama adalah kesesakan yang kritikal, and equipment failure here cascades through your entire operation. Pertimbangkan cabaran biasa ini:
Masa Henti Berlebihan untuk Penyelenggaraan: Frequent liner changes and unexpected mechanical repairs halt your primary line, menelan belanja beribu-ribu sejam dalam pengeluaran yang hilang.
Penggunaan Bahagian Haus yang Tinggi: The cost and labor of repeatedly replacing jaws, galas, and other consumables directly impact your bottom line.
Penggredan Produk Tidak Konsisten: Fluctuations in feed size or hardness lead to poor CSS control, resulting in offspec product that requires reprocessing.
Kos Tenaga yang Meningkat: Inefficient crushing action consumes excessive power without delivering proportional throughput.
Kebimbangan Integriti Struktur: Frame fatigue or premature failure under cyclical loading poses safety risks and leads to catastrophic capital expense.

Is your primary crusher a source of constant cost and concern, rather than a reliable foundation for your plant? A strategic investment in a robust jaw crusher is not merely an equipment purchase—it is a direct intervention on your operational P&L.

2. GAMBARAN KESELURUHAN PRODUK

Penghancur Jaw JC5000 adalah kapasiti tinggi, singletoggle jaw crusher engineered for heavyduty primary crushing applications in mining, Penggalian, dan kitar semula pembinaan berskala besar. Its design focuses on delivering maximum availability and the lowest cost per tonne in its class.

Aliran Kerja Operasi:
1. Pengambilan Suapan: Bahan runofmine atau quarryrun besar (sehingga 1300mm) diarahkan ke dalam, kebuk penghancuran tidak tercekik.
2. Penghancuran Mampatan: The aggressive elliptical jaw motion applies high pressure at the inlet, effectively breaking large boulders and reducing the material size progressively down the chamber.
3. Pelepasan & Pembersihan: The steep nip angle and large vertical stroke at the discharge point ensure rapid material evacuation, preventing packing and promoting high throughput.

Skop Permohonan: Sesuai untuk batu keras (granit, basalt), bijih kasar, dan konkrit perobohan. Suited for stationary plants or large mobile tracked setups.

Batasan: Tidak direka untuk melekit, bahan yang kaya tanah liat tanpa prasaringan; maximum capacity is dependent on feed material characteristics and plant configuration.

3. CIRI TERAS

Reka Bentuk Bingkai Tugas Berat | Asas Teknikal: Analisis Unsur Terhingga (FEA) pengagihan tekanan yang optimum | Faedah Operasi: Eliminates frame fatigue cracking under maximum load conditions | Kesan ROI: Extended service life reduces total cost of ownership; prevents catastrophic failure and associated production losses.

Pemacu Hidrostatik & Pembersihan ruang | Asas Teknikal: Hydraulic system allows reversible operation to clear blockages | Faedah Operasi: Clears tramp metal or bridging in minutes without manual intervention | Kesan ROI: Mengurangkan masa henti yang tidak dirancang sehingga 80% for common blockage events, melindungi peralatan hiliran.

Ruang Penghancur Simetri Dalam | Asas Teknikal: Long wedged crosssection with steep nip angle | Faedah Operasi: Promotes natural flowdown action, reduces wear part scrubbing, increases liner life | Kesan ROI: Data lapangan menunjukkan 1525% longer jaw plate life compared to conventional designs.

HeavyDuty Roller Bearing Assembly | Asas Teknikal: Spherical selfaligning roller bearings with larger load capacity | Faedah Operasi: Higher radial load tolerance ensures smooth operation under shock loads from uncrushables | Kesan ROI: Industry testing demonstrates bearing L10 life exceeding 30,000 jam dalam keadaan biasa.

QuickAdjust CSS Wedge System | Asas Teknikal: Mechanically actuated wedgeandshim setting adjustment | Faedah Operasi: Operators can adjust closedside settings safely in under 30 minutes without special tools | Kesan ROI: Maintains product spec consistency faster, increasing plant utilization rates.

Pangkalan Motor Bersepadu & Pengawal Tali Pinggang | Asas Teknikal: Unified chassis design with internal drive guards | Faedah Operasi: Memudahkan penjajaran pemasangan; provides superior operator safety with minimal external guarding required | Kesan ROI: Mengurangkan masa pemasangan lebih kurang 20% and complies with global safety standards.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Kelas Setanding) | JC5000 Jaw Crusher Solution | Kelebihan (% penambahbaikan) |
|||||
| Ketersediaan Tahunan | 88 92% | > 95% | +4% operasi operasi |
| Kehidupan Plat Rahang (Abrasive Gr.)| 120,000 150,000 tan | 180,000+ tan | +2025% pakai nyawa |
| Penggunaan Tenaga Khusus (kWj/tan)| 0.8 1.1 kWj/t | 0.7 0.9 kWj/t | 15% average energy use |
| Kapasiti throughput (tph) | Varies with CSS +1520% sustained throughput at equivalent CSS |
| Blockage Clearance Time >60 minutes manual 80% |

5. SPESIFIKASI TEKNIKAL

Pembukaan suapan: 1500mm x 1300mm (59" x 51")
Saiz suapan maksimum: Up to1300mm (51")
Julat Tetapan Sisi Tertutup:150mm 300mm (6" 12")
Julat Kapasiti:500 1，200 tph，bergantung kepada jenis bahan，penggredan suapan，dan CSS
Keperluan Kuasa Pandu：400 kW（500 HP）electric motor
Crusher Weight（excl.motor）：Lebih kurang。86，000 kg（189，600 lbs）
Pembinaan Rangka：Keluli rekaan berkekuatan tinggi，melegakan tekanan
Plat Rahang：Premium manganese steel（14%18%）with optional alloy overlays
Julat Suhu Operasi：25°C to +40°C（13°F to104°F）with standard lubrication

6. SENARIO APLIKASI

Kuari Granit，Asia Tenggara｜Cabaran：Extreme abrasiveness of feed material caused jaw plate replacement every8 weeks，resulting in96 hours of annual downtime per change。Penyelesaian：Installation of one JC5000 Jaw Crusher with optional XtraTough manganese jaws。Keputusan：Jaw plate life extended to14 weeks。Annual crusherspecific downtime reduced by120 hours，and wear part costs lowered by22%，delivering full ROI in19 months。

Loji Pemprosesan Bijih Besi，Australia｜Challenge：Unpredictable feed containing occasional tramp metal led to frequent chamber blockages and bent shafts on previous equipment。Penyelesaian：Deployment of the JC5000 with its hydrostatic chamber clearing system。Keputusan：Blockage events are cleared in an average of7 minutes versus the previous90minute procedure。Zero instances of shaft damage have been recorded in24 months of operation。

7.PERTIMBANGAN KOMERSIL

The JC5000 Jaw Crusher is offered as a capital solution designed for longterm operational savings。

Peringkat Harga
• Base Equipment Package：Termasuk penghancur，lekap motor，dan pengawal memandu。
• Plant Integration Package：Base plus integrated motor，Vbelts，pemula,dan sistem pelinciran。
• Turnkey Skid Package：Fully assembled on a structural steel skid for rapid connection to plant infrastructure。

Ciri Pilihan：
• Automated Greasing Systems
• Wear Monitoring Systems
• Dust Sealing Kits
• Special Alloy Jaw & Pelapik Sisi

Pakej Perkhidmatan：
• Planned Maintenance Agreements
• Wear Part Kits with guaranteed pricing
• Remote Performance Monitoring

Pilihan Pembiayaan：
Flexible capital expenditure solutions are available including straight purchase，perjanjian sewa milik,and tailored financing through partner institutions。

8.Soalan Lazim

S1：Is the JC5000 compatible with our existing secondary cone crusher circuit？
A1：ya。The adjustable CSS range and high reduction ratio allow it to be matched with most secondary/tertiary stages。Our engineering team can review your circuit flow sheet to confirm optimal sizing。

S2：What is the expected impact on our overall plant energy consumption？
A2：Due to its efficient crushing kinematics和lowfriction bearing design,the JC5000 typically reduces specific energy consumption by15% versus older generation jaw crushers.This can translate into significant annual savings depending on your local power costs和operating hours。

S3：How does the maintenance schedule compare to other primary crushers？
A3:The maintenance interval for key components like bearings是extended due to their oversize rating和robust sealing.Routine greasing和inspection points are standardized for efficiency.Most planned maintenance can be conducted during scheduled plant shutdowns。

S4:What commercial terms are standard？
A4:Pricing is FOB manufacturing facility.Support includes standard warranty covering defects in materials和workmanship.Extended warranty options are available.Conditional performance guarantees can be structured based on agreedupon feed material specifications。

S5:What training is provided for our operators？
A5:A comprehensive operator training program is included with purchase covering safe operation daily checks adjustment procedures和basic troubleshooting.This is conducted during commissioning at your site。

S6:What lead time can we expect from order placement？
A6 Lead times vary based on configuration和current manufacturing cycle Typically delivery occurs within1624 weeks from order confirmation allowing for engineering fabrication testing和shipping logistics

Q7 Are there options for different jaw profiles？
A7 Yes Several standard corrugations are available optimized for different material types从highly abrasive到highimpact applications Our technical team will recommend the optimal profile based on your sample analysis