Menyasarkan Ketidakcekapan Penghancuran Utama: The High Cost of Compromise

Are your aggregate production or mining operations constrained by the primary crushing stage? Inefficient jaw crusher performance directly impacts your entire downstream process, manifesting as:

Masa Henti Berlebihan untuk Penyelenggaraan: Frequent liner changes and unplanned stops for blockages can consume 1520% of available operating hours, menelan belanja puluhan ribu dalam pengeluaran yang hilang.
Penggredan Produk Tidak Dapat Diramalkan: Inconsistent feed opening dynamics and wear lead to poor size distribution, overworking secondary crushers and reducing final product yield.
Kos Operasi Spiraling: Premature component wear, penggunaan tenaga yang tinggi setiap tan, and high labor intensity for routine servicing erode profit margins.
Limited Feed Flexibility: Inability to handle a varied mix of feed materials (mis., basalt kasar, recycled concrete with rebar, highclay ores) forces production to slow down or stop.

Is your primary crusher a reliable asset driving profitability, or a recurring source of bottleneck and expense? The solution lies in specifying equipment engineered not just to crush, tetapi untuk mengoptimumkan jumlah kos pemilikan.

Gambaran Keseluruhan Produk: JC5000 HeavyDuty Jaw Crusher

The JC5000 is a robust, singletoggle jaw crusher engineered for highcapacity primary crushing in demanding quarrying, perlombongan, dan aplikasi kitar semula perobohan. Its design focuses on delivering consistent throughput with minimized operational intervention.

Aliran Kerja Operasi:
1. Pengambilan Suapan: Besar (500mm x 250mm) feed opening accepts runofmine or runofquarry material directly from haul trucks.
2. Penghancuran mampatan: A steep nip angle and aggressive crushing motion applies intense compressive force to fracture material against the fixed jaw plate.
3. Pelepasan & Pembersihan: The hydraulically assisted toggle system provides quick reversal of the moving jaw to clear blockages and assist in tramp metal release without stopping the crusher.
4. Pengangkutan Produk: Crushed material exits at a consistent CSS (Tetapan sampingan tertutup), typically between 75mm 150mm, sedia untuk pemprosesan sekunder.

Skop Permohonan & Batasan:
Sesuai Untuk: Hard rock quarries (granit, basalt), mediumscale mining operations, largescale construction waste recycling plants.
Batasan: Not designed for ultrafine grinding or as a standalone solution for finished aggregate. Maximum recommended feed size is 80% daripada dimensi pembukaan suapan. Requires a stable foundation and appropriate upstream feeding equipment.

Ciri Teras: Kejuruteraan untuk Keunggulan Operasi

Sistem Pelarasan Togol Hidraulik | Asas Teknikal: Integrated hydraulic cylinder replaces mechanical shims | Faedah Operasi: CSS adjustment takes minutes versus hours, performed safely from ground level | Kesan ROI: Mengurangkan masa henti untuk penukaran produk sehingga 90%, increasing annual utilization.

Aci Sipi Gred Kuari | Asas Teknikal: Forged from highintegrity alloy steel, disokong oleh galas penggelek sfera yang besar | Faedah Operasi: Sustains peak load under shock conditions; bearings run cooler with extended L10 life | Kesan ROI: Eliminates premature shaft failure; field data shows bearing service intervals extended by 40%.

Geometri Bilik Dioptimumkan | Asas Teknikal: Computermodeled kinematics create an aggressive nip angle and deep crushing chamber | Faedah Operasi: Enhances throughput capacity and promotes slabby material breakage over flaking | Kesan ROI: Menghantar sehingga 10% more tons per hour at equivalent power draw compared to previous generation designs.

Pembinaan Rangka Tugas Berat | Asas Teknikal: Fabricated from stressrelieved steel plate with reinforced ribbing at all highstress points | Faedah Operasi: Provides longterm alignment stability under cyclical loading, melindungi komponen dalaman | Kesan ROI: Mitigates risk of frame fatigue cracking, memastikan integriti struktur ke atas a 15+ hayat perkhidmatan tahun.

Keselamatan yang dipertingkatkan & Kebolehpercayaan | Asas Teknikal: Centralized grease points; accessible cheek plate bolts; guarding integrated into structure | Faedah Operasi| Routine maintenance tasks are faster and safer for technicians| Kesan ROI| Lowers scheduled maintenance labor hours by an estimated 25%, improving site safety compliance.

Kelebihan Kompetitif: Keuntungan Prestasi Boleh Diukur

The JC5000 Jaw Crusher is designed to outperform conventional solutions across critical metrics.

| Metrik Prestasi | Piawaian Industri (Kelas Setanding) | Prestasi Didokumenkan Penyelesaian JC5000 | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Adanya (Masa aktif) | ~85% (factoring adjustment & blockage downtime)| >92% (with hydraulic toggle & pembersihan) | +8% |
| Kehidupan Pelapik (Batu Abrasive) | ~120,000 tan setiap set (MN14%)| ~150,000 tan setiap set (Mn18% optional) | +25% |
| Kecekapan tenaga (kWj/tan)| Berbeza secara meluas; baseline = 1.0x factor| Field data shows consistent reduction averaging ~0.9x factor |10% |
| Masa Pelarasan CSS| 24 jam dengan anak kapal| <30 minutes with single operator |87% |

Spesifikasi Teknikal

Pembukaan suapan: 500mm x 250mm
Saiz suapan maksimum: 400mm
Julat Tetapan Sisi Tertutup: 75mm 150mm
Julat Kapasiti: 180 350 tan sejam (bergantung kepada bahan suapan dan CSS)
Keperluan Kuasa Pandu: 75kW /100HP electric motor (standard)
Berat Penghancur (tidak termasuk motor): Kira -kira 16 tan metrik
Spesifikasi Bahan Utama:
Frame Fabrication Grade Steel
Jaw Plates Premium manganese steel (Mn14% standard; MN18%, Mn22% optional)
Eccentric Shaft Forged EN24/34CrNiMo6 equivalent
Bearings Spherical roller bearings; Timken/SKF/FAG grade
Julat Suhu Operasi: 20°C to +40°C with standard lubricants.
Dimensi (L x W x H): ~3.5m x 2.8m x 2.9m

Senario Aplikasi

Cabaran Projek Pembesaran Kuari Granit:

A quarry needed to increase primary circuit throughput by 30% without expanding its footprint or major civil works. Their existing crusher created bottlenecks due to slow adjustment times and frequent liner wear checks.

Penyelesaian:

Implementation of one JC5000 Jaw Crusher as the new primary unit. Key features utilized were the hydraulic toggle for rapid product sizing changes between road base and rail ballast production runs.

Keputusan:

Throughput goals were met within the first quarter. The site manager reported a 22% reduction in weekly labor hours dedicated to crusher maintenance and adjustments, reallocating personnel to other areas.

C&D Recycling Plant Upgrade Challenge:

A recycling plant processing mixed demolition waste faced excessive downtime from uncrushable materials jamming the primary jaw, requiring full shutdowns and manual clearing several times weekly.

Penyelesaian:

Replacement with a JC5000 Jaw Crusher equipped with an automatic hydraulic tramp release system integrated into the toggle mechanism.

Keputusan:

Blockage events requiring full shutdown were virtually eliminated. The plant recorded a 17% increase in monthly processed volume due to reduced stoppages while protecting downstream conveyors from metal damage.

Pertimbangan Komersial

Equipment pricing is structured around core configuration:

1. Base Machine Tier Includes crusher frame assembly drive sheave flywheels standard manganese liners guards lubrication system

2 Optional Feature Packages
Hydraulic Toggle Adjustment Kit Automatic Tramp Release System HeavyDuty Skid Base Frame Belt Drive Guard Package HigherGrade Manganese Liners Mn18Mn22

3 Service Support Packages Proactive maintenance plans are available including scheduled inspections parts kits priority technical support Extended warranty options can be negotiated based on application review

4 Financing Options Flexible commercial terms are offered through partnered financial institutions including equipment leasing capital loan structures or rentaltopurchase agreements tailored to project cash flow

Soalan Lazim Soalan Lazim

What power supply is required for the JC5000 A standard 75kW 400V50Hz3phase electric motor is supplied Can it be configured for diesel drive Yes skidmounted diesel drive packages are available as an option

How does the hydraulic toggle system affect reliability The system simplifies mechanics replacing dozens of manual shims It uses proven industrial hydraulic components designed specifically for highshock environments reliability data indicates no reduction in overall system uptime

What is the lead time on replacement wear parts Commonly used parts like jaw plates cheek plates are typically held in regional stock centers with availability within 48 weeks Nonstock items have a manufacturing lead time communicated upon order

Can the JC5000 handle wet sticky clayladen material While capable performance will be reduced compared to dry rock We recommend site evaluation For severe clay applications pre screening or grizzly feeding should be considered

What commercial terms are available Minimum order quantity is one 1 unit We offer comprehensive commercial support including FOB CIF DAP delivery terms based on customer location Full payment letters of credit are standard structured payment plans can be discussed