1. PEMBUKAAN PAINPOINT DRIVEN

Adakah peningkatan kos operasi dan masa henti yang tidak menentu menghakis keuntungan kuari atau lombong anda? Peringkat penghancuran utama memberikan risiko kewangan yang ketara, termasuk:

Masa Henti Berlebihan untuk Penyelenggaraan: Perubahan pelapik yang kerap dan haus komponen menghentikan keseluruhan baris pemprosesan anda, menelan belanja beribu-ribu sejam dalam pengeluaran yang hilang.
Penggunaan Tenaga Tinggi setiap Tan: Inefficient crushing chambers and outdated drive systems lead to unsustainable power costs, secara langsung memberi kesan kepada keuntungan anda.
Unplanned Breakdowns from Tramp Metal: Unseen contaminants cause catastrophic damage to crusher internals, resulting in sixfigure repair bills and extended outages.
Penggredan Produk Tidak Konsisten: An unstable or poorly designed swing jaw motion produces irregular output, causing bottlenecks in secondary circuits and reducing final product quality.
Rigid Configurations Limiting Flexibility: Fixed plant designs cannot adapt to changing feed materials or new product specifications without major capital expenditure.

Bagaimanakah anda menjamin kebolehpercayaan penghancuran utama sambil mengawal jumlah kos pemilikan? Penyelesaiannya memerlukan mesin yang direka bentuk bukan sahaja untuk prestasi puncak, tetapi untuk berterusan, predictable operation under continuous heavy load.

2. GAMBARAN KESELURUHAN PRODUK

JC5000 adalah kapasiti tinggi, robustly constructed singletoggle jaw crusher engineered for the most demanding primary crushing applications in mining, heavyduty quarrying, dan pengeluaran agregat berskala besar. Its design focuses on delivering maximum uptime and the lowest cost per tonne in its class.

Aliran Kerja Operasi:
1. Pengambilan Suapan: Bahan runofmine besar (sehingga 1.5m panjang tepi) diarahkan ke dalam, kebuk penghancuran tidak tercekik.
2. Tindakan Menghancurkan: A highinertia flywheel and an aggressive elliptical swing jaw motion apply intense compressive force to the feed material against a fixed jaw.
3. Pelepasan: Crushed material exits at the bottom of the chamber, with a fully adjustable closedside setting (CSS) determining final product size without requiring changes to the discharge point.

Skop Permohonan & Batasan:
Skop: Sesuai untuk batu keras (granit, basalt), bijih kasar, and recycled concrete/demolition waste. Suited for stationary plants or large mobile tracked units requiring throughputs from 750 ke 1,500 mtph depending on material and CSS.
Batasan: Tidak direka untuk melekit, plastic clays or as a secondary/tertiary crusher for already small feed. Memerlukan kandang, reinforced concrete foundation and significant plant footprint.

3. CIRI TERAS

Geometri Ruang Dalam & Steep Nip Angle | Asas Teknikal: Optimized kinematics for increased capacity and reduced bridging | Faedah Operasi: Handles larger feed blocks with fewer stoppages for clearing | Kesan ROI: Data medan menunjukkan sehingga 15% higher throughput versus comparable crushers with similar power input.

Reka Bentuk Galas Gelek Tugas Berat | Asas Teknikal: Spherical selfaligning roller bearings on both eccentric shaft and toggle seat | Faedah Operasi: Supports higher radial and thrust loads with lower friction than bronze bushes | Kesan ROI: Increases bearing service life by an estimated 40%, mengurangkan kos inventori alat ganti.

Pelarasan Togol Hidraulik & Membersihkan | Asas Teknikal: Integrated hydraulic cylinder for toggle plate adjustment and overload relief | Faedah Operasi: Enables remote CSS adjustment in minutes and automatic release of tramp metal | Kesan ROI: Menghapuskan perubahan shim manual, penjimatan 23 hours of labor per adjustment and preventing damage from uncrushables.

Diketatkan (Tidak Dikimpal) Pembinaan Rangka | Asas Teknikal: Highstrength cast steel sections joined via machined flanges and hardened bolts | Faedah Operasi: Menghapuskan kepekatan tegasan daripada kimpalan; membenarkan penggantian keratan jika rosak teruk | Kesan ROI: Provides a demonstrably longer structural life than welded frames, melindungi nilai aset jangka panjang.

Pemanduan Terus melalui VBelts & Tensioner | Asas Teknikal: Crusher driven by multiple Vbelts from a standard TEFC motor | Faedah Operasi: Simple maintenance; belt slip acts as a mechanical fuse against severe shock loads | Kesan ROI: Lower installation cost vs gearbox drives; common industrial motor reduces procurement lead time.

Mati Rahang Boleh Balik Simetri | Asas Teknikal: Identical corrugation profiles allow dies to be rotated endforend or swapped toptobottom | Faedah Operasi: Utilizes up to 100% of wear material before replacement; memanjangkan selang perkhidmatan sehingga 30%| Kesan ROI: Directly reduces consumable costs per tonne crushed.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Purata Pesaing) | JC5000 Jaw Crusher Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Adanya (Masa aktif) | ~8590% (dijadualkan & berhenti tidak berjadual)| >94% (berdasarkan data prestasi lapangan)| +510% penambahbaikan |
| Kehidupan Pelapik (Granit Lelas) | ~180,000 220,000 tan setiap set| Hingga 280,000 tonnes per set with symmetrical dies| +2530% penambahbaikan |
| Energy Consumption @ CSS 200mm| ~0.85 1.0 kWj/tan| Average measured at 0.78 kWj/tan| ~1520% peningkatan |
| Masa Pemulihan Tramp Metal| Pembersihan manual / disassembly (48 jam)| Pembersihan hidraulik (<10 minit)| ~98% reduction in downtime |

5. SPESIFIKASI TEKNIKAL

Pembukaan suapan: 1500mm x 1300mm (59" x 51")
Saiz suapan maksimum: Up to 1250mm edge length (49")
Julat Tetapan Sisi Tertutup: 150mm 300mm (6" 12")
Julat Kapasiti: Bergantung kepada bahan & CSS; biasanya antara 750 1500 mtph
Keperluan Kuasa Pandu: Standard configuration requires a single electric motor rated at minimum of kW / hp
Jumlah Berat (Penghancur Sahaja): Kira-kira kg / lbs
Spesifikasi Bahan Utama: Rangka keluli rekaan berkekuatan tinggi; Rahang keluli mangan mati; Aci sipi keluli aloi palsu; Cast steel swing jaw body.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C (4°F hingga +113°F). Pengedap habuk adalah standard; sistem pilihan tersedia untuk persekitaran yang melampau.

6. SENARIO APLIKASI

Projek Pembesaran Kuari Granit

Cabaran: Pengeluar agregat utama diperlukan untuk meningkatkan daya pemprosesan litar utama sebanyak lebih % but was constrained by existing foundation space and high energy costs from their older crushers.
Solution Implementation of one JC5000 Jaw Crusher replaced two older units due to its higher capacitytofootprint ratio.
Keputusan Throughput meningkat sebanyak % manakala penggunaan tenaga khusus menurun %. The consolidated setup freed plant space for additional screening capacity.

Naik Taraf Loji Pemprosesan Bijih Besi

Challenge Unpredictable tramp metal from haulage vehicles caused repeated bent toggle plates and eccentric shaft damage on the primary crusher leading to days of unplanned downtime annually.
Solution Installation of a JC5000 equipped with the hydraulic toggle system provided automatic overload protection
Results In months since commissioning zero instances of mechanical damage from uncrushables have occurred The hydraulic system has cleared events successfully maintaining continuous operation

7 PERTIMBANGAN KOMERSIL

JC5000 Jaw Crusher ditawarkan dalam beberapa peringkat konfigurasi:

Base Configuration Includes core crusher assembly standard manganese jaws motor base v belts guards

Premium Configuration Adds hydraulic toggle adjustment system automated grease lubrication integrated temperature monitoring sensors

Customization Options Available upon request include special wear alloys alternative shaft sealing arrangements custom discharge chutes or integration packages with specific feeders

Service Packages Extended warranty plans scheduled inspection services remote monitoring connectivity options are available

Financing Options Flexible commercial structures including outright purchase capital lease or operating lease agreements can be arranged through our financial partners

8 Soalan Lazim

What is the expected operational lifespan of the JC5000 main frame Industry testing demonstrates that the bolted non welded frame construction can exceed years in continuous hard rock service when maintained according to protocol

Can we use our existing feeder grizzly screen motors with this crusher The JC5000 can be integrated into existing plants engineering contractors will provide interface drawings Power requirements must be verified against your current electrical infrastructure

How does the hydraulic toggle affect maintenance schedules It eliminates manual shimming reducing routine adjustment time from hours to minutes It does not replace the need for regular inspections of wear parts lubrication system checks

What is the typical delivery lead time For standard configurations lead time is approximately months from order confirmation Customized units require additional engineering time which will be specified during project quotation

Are performance guarantees offered Yes guaranteed minimum throughput figures are provided based on your specific feed material analysis as part of our pre sale technical review process