1. PEMBUKAAN PAINPOINT DRIVEN

Adakah peningkatan kos operasi dan masa henti yang tidak menentu menghakis margin keuntungan agregat atau perlombongan anda? Penghancuran utama adalah kesesakan yang kritikal, dan kegagalan peralatan di sini melata melalui keseluruhan barisan pemprosesan anda. Pertimbangkan cabaran biasa ini:
Masa Henti Tidak Berjadual: Kegagalan galas atau haus komponen boleh menghentikan pengeluaran selama beberapa hari, menelan belanja beribu-ribu sejam dalam pengeluaran yang hilang dan buruh terbiar.
Kos Operasi PerTon Tinggi: Perubahan pelapik yang kerap, penggunaan tenaga yang berlebihan, and high maintenance labor hours directly increase your cost per ton of processed material.
Penggredan Produk Tidak Konsisten: Kebuk penghancuran yang tidak stabil atau tidak cekap gagal menghasilkan yang konsisten, produk berbentuk baik, impacting downstream efficiency and product marketability.
Fleksibiliti Suapan Terhad: Inability to handle varying feed sizes or occasional tramp metal without causing significant damage leads to operational hesitation and reduced feed rates.

Adakah penghancur utama anda aset yang boleh dipercayai atau liabiliti berulang? Penyelesaiannya bukan hanya terletak pada mesin, but in engineered durability and intelligent design focused on total cost of ownership.

2. GAMBARAN KESELURUHAN PRODUK

Penghancur Jaw JC5000 adalah kapasiti tinggi, penghancur rahang tunggal yang direka bentuk untuk penghancuran utama tugas berat dalam perlombongan, kuari besar-besaran, dan aplikasi pemprosesan mineral industri. Its design prioritizes mechanical robustness and operational simplicity for maximum uptime in the most demanding environments.

Aliran Kerja Operasi:
1. Pengambilan Suapan: Bahan runofmine atau quarryrun besar (up to 1.5m cube) diarahkan ke dalam, kebuk penghancuran tidak tercekik.
2. Tindakan Menghancurkan: Kekuatan yang tinggi, forged eccentric shaft drives a dynamically balanced moving jaw plate in an aggressive elliptical motion, applying compressive force to reduce the material.
3. Pelepasan: Crushed product exits at the bottom with a consistent discharge setting maintained by a hydraulic wedge adjustment system, ensuring repeatable product sizing.

Skop Permohonan: Sesuai untuk batu keras (granit, basalt), bijih kasar, and recycled concrete/demolition debris where high throughput (750+ tph) diperlukan.
Batasan: Tidak direka untuk basah, bahan melekit tanpa scalping terlebih dahulu; maximum capacity is contingent on feed material characteristics and required reduction ratio.

3. CIRI TERAS

Pembinaan Rangka Tugas Berat | Asas Teknikal: Analisis Unsur Terhingga (FEA) pengagihan tekanan yang optimum | Faedah Operasi: Menghilangkan rekahan keletihan bingkai di bawah beban kitaran; provides stable platform for all components | Kesan ROI: Dilanjutkan hayat struktur seterusnya 20+ tahun di bawah operasi biasa, eliminating premature capital replacement.

Pemacu Hidrostatik & Kawalan PLC | Asas Teknikal: Direct hydraulic drive with variable displacement motors controlled by programmable logic | Faedah Operasi: Membolehkan permulaan lembut, operasi boleh balik untuk membersihkan penyumbatan, and precise speed control; reduces electrical surge demands | Kesan ROI: Lower installed electrical costs (no large starter motors), reduced mechanical shock on components by up to 60%, leading to longer drivetrain life.

QuickChange Jaw Wedge System | Asas Teknikal: Mechanically locked wedge assembly without backing resin | Faedah Operasi: Liner changeout times reduced from days to hours with standard site tools | Kesan ROI: Data lapangan menunjukkan a 70% reduction in downtime for liner maintenance, terus meningkatkan jam pengeluaran tahunan yang tersedia.

Ruang Penghancur Simetri Dalam | Asas Teknikal: Sudut nip yang dioptimumkan dan geometri lejang penghancuran panjang | Faedah Operasi: Promotes particleonparticle crushing for improved shape; increases capacity per unit of jaw plate wear | Kesan ROI: Produces more saleable product fraction (+1520% based on industry testing) and extends liner intervals by up to 30%.

Pilihan Penyuap Grizzly PraSkrining Bersepadu | Asas Teknikal: Bolton vibrating grizzly section with adjustable bars | Faedah Operasi: Removes fines from primary feed before entry into the chamber | Faedah Operasi: Increases effective throughput by up to 25% on sticky or finesheavy material by preventing chamber packing.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Kelas Setanding) | JC5000 Jaw Crusher Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Kehidupan Pelapik (Granit Lelas)| ~450,000 tan setiap set | 600,000+ tan setiap set (data medan yang disahkan) | +33% |
| Masa Min Antara Kegagalan (MTBF)| ~1,200 waktu operasi | >2,000 waktu operasi (komponen utama) | +67% |
| Tan per kWj| Garis dasar 100% | 115120% (efficient chamber & sistem pemacu) | +1520% |
| Annual Scheduled Maintenance Hours| ~160 hours/year (timur.)| <100 jam/tahun (design simplification) |38% |

5. SPESIFIKASI TEKNIKAL

Pembukaan suapan: 1500mm x 1300mm (59" x 51")
Saiz suapan maksimum: Up to 1250mm cube (49")
Julat Kapasiti: Hingga 750 tan sejam (bergantung kepada bahan & CSS)
Kuasa memandu: Hydraulic system powered by twin electric motors totaling 300kW
Jumlah Berat (Penghancur Sahaja): Kira -kira 105,000 kg
Spesifikasi Bahan Utama: Fabricated main frame from hightensile steel; Dipalsukan dipadamkan & aci sipi terbaja; Manganese steel jaw plates with multiple tooth profiles.
Julat Suhu Operasi: 20°C hingga +45°C (4°F hingga +113°F) dengan pakej pelinciran standard.

6. SENARIO APLIKASI

Large Granite Quarrying Operation

Cabaran: A major aggregate producer faced excessive downtime from jaw liner changes every 6 weeks and poor product shape affecting their asphalt chip sales.
Penyelesaian: Implementation of one JC5000 Jaw Crusher as the primary unit. Key factors were the quickchange wedge system and deep chamber geometry.
Keputusan: Masa penukaran pelapik dikurangkan daripada 32 jam ke bawah 10 jam. The improved product shape increased yield of premium chip products by 18%, directly boosting revenue per ton crushed.

Stesen Penghancuran Utama Bijih Besi

Cabaran: High vibration loads from an older crusher led to frequent structural cracks in the support pedestal and bearing failures every ~14 months.
Penyelesaian: Replacement with a JC5000 featuring its FEAoptimized rigid frame and hydrostatic drive with dampened start/stop cycles.
Keputusan: Elimination of structural maintenance issues. Bearing service life extended to an average of 26 months under identical feed conditions. Ketersediaan tumbuhan meningkat dengan anggaran 3%.

7. PERTIMBANGAN KOMERSIL

The capital investment in a JC5000 Jaw Crusher is positioned within the premium class of primary crushing solutions due to its heavyduty construction and advanced features.

Pricing Tiers are typically defined by configuration:
Mesin Asas
Modul SkidMounted (includes motor drives & hydraulic power pack)
Full SemiStatic Plant Module (with integrated feeder discharge conveyor)

Ciri Pilihan termasuk: Dust suppression spray systems specific models of prescreening grizzlies automated lubrication systems remote monitoring telemetry packages

Service Packages are available ranging from basic commissioning support up through comprehensive multiyear Planned Maintenance Agreements which include scheduled inspections parts discounts priority support

Financing options through manufactureraffiliated partners can include equipment leasing capital loans or rentaltoown structures tailored for largescale capital projects

Soalan Lazim

Q1 Is the JC5000 compatible with my existing secondary/tertiary crushing circuit?
A1 The JC5000 is designed as a versatile primary crusher Its hydraulic adjustment allows for precise control of the closed side setting enabling you to tune the feed size distribution optimally for your existing cone crushers or downstream screens Compatibility analysis requires review of your target throughputs

S2 Apakah kesan jangkaan ke atas penggunaan tenaga keseluruhan loji saya?
A2 While adding significant capacity field data indicates that its efficient hydrostatic drive combined with particleonparticle crushing action often results in lower energy consumption per ton produced compared to less efficient older technology potentially offsetting power draw increases at the plant level

Q3 How does financing typically work for equipment at this scale?
A3 Most commercial buyers utilize projectbased financing either through direct capital expenditure allocation manufacturersupported leasing programs or thirdparty equipment finance companies We can provide documentation including total cost of ownership projections typical payback periods based on your production estimates

Q4 What training is provided for our operations maintenance teams?
A4 Comprehensive onsite training during commissioning is standard covering safe operation routine maintenance procedures troubleshooting guides Detailed manuals parts lists are provided electronically Training focuses on maximizing component life through correct operational practices

Q5 Can it process recycled demolition concrete with rebar?
A5 Yes its robust construction handles reinforced concrete However an electromagnetic separator installed prior feeding is strongly recommended Continuous feeding of significant tramp metal will accelerate wear An optional overload protection system further safeguards against uncrushable objects