1. PEMBUKAAN PAINPOINT DRIVEN

Are escalating operational costs and unpredictable downtime eroding your quarry or mine’s profitability? Peringkat penghancuran utama memberikan cabaran yang berterusan: penggunaan bahagian haus yang berlebihan daripada bahan suapan yang melelas, unplanned stoppages due to mechanical stress, and throughput bottlenecks that limit downstream process efficiency. Each hour of crusher downtime can represent thousands in lost production. Tambahan pula, rising energy costs directly impact your bottom line with every cycle of the jaw. Are you managing these issues: high costperton due to premature wear, vulnerability to tramp metal causing costly damage, and insufficient feed acceptance leading to inefficient operation? The reliability and efficiency of your primary crusher are not just operational concerns—they are critical financial ones.

2. GAMBARAN KESELURUHAN PRODUK

JC5000 adalah kapasiti tinggi, penghancur rahang tunggal yang direka bentuk untuk aplikasi penghancuran utama yang paling mencabar dalam perlombongan, Penggalian, dan kitar semula pembinaan berskala besar. Its operational workflow is built for maximum uptime: (1) Large feed material is introduced into the deep crushing chamber with aggressive geometry. (2) A highinertia flywheel and robust eccentric shaft drive a long, linear stroke at the discharge point for consistent product sizing and high reduction ratio. (3) Crushed material exits with minimal slabby or flaky product, promoting better flow in downstream processes. The JC5000 is designed for hightonnage processing of hard rock (granit, basalt) and abrasive feeds but is not typically recommended for very soft, clayrich materials without significant prescreening.

3. CIRI TERAS

Pembinaan Rangka Tugas Berat | Asas Teknikal: Analisis Unsur Terhingga (FEA) pengagihan tekanan yang optimum | Faedah Operasi: Eliminates frame fatigue and cracking under peak loads, memastikan integriti struktur ke atas a 20+ hayat perkhidmatan tahun | Kesan ROI: Mengurangkan risiko kegagalan rangka bencana, protecting longterm asset value and avoiding replacement costs.

Enhanced Wear Part Design | Asas Teknikal: Highgrade manganese steel with optimized tooth profile and thickness | Faedah Operasi: Increases jaw plate life by up to 30% in abrasive applications, mengurangkan kekerapan pertukaran | Kesan ROI: Lowers costperton for wear parts and decreases labor hours dedicated to maintenance.

Sistem Pelarasan Togol Hidraulik | Asas Teknikal: Silinder hidraulik bersepadu untuk pelarasan tetapan dan perlindungan beban lampau | Faedah Operasi: Membolehkan cepat, precise CSS changes for product gradation control and provides automatic relief from uncrushables | Kesan ROI: Minimizes downtime for adjustments and prevents costly damage from tramp metal, reducing repair bills.

Large Capacity Flywheel & Aci Sipi Teguh | Asas Teknikal: High inertia flywheels store energy for consistent crushing force; forged alloy steel shaft runs in heavyduty roller bearings | Faedah Operasi: Maintains momentum under heavy loads for continuous crushing with less power fluctuation | Kesan ROI: Improves energy efficiency during peak load cycles and enhances bearing life.

Easy Maintenance Access | Asas Teknikal: Split design with bolted sections and accessible lubrication points | Faedah Operasi: Simplifies routine maintenance tasks like jaw plate replacement and bearing inspection | Kesan ROI: Reduces mean time to repair (MTTR), keeping the crusher operational for more hours per shift.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Kelas Setanding) | JC5000 Jaw Crusher Solution | Kelebihan (% penambahbaikan) |
| : | : | : | : |
| Pakai Kehidupan (Batu Abrasive)| 120,000 150,000 tan setiap set| 180,000 200,000 tan setiap set| +25% ke +33% |
| Penggunaan tenaga| Baseline kWh/tonne| Hingga 15% kWj/tan lebih rendah| Hingga 15% penambahbaikan |
| Ketersediaan Mekanikal| ~9294%| Secara konsisten >96%| +2 ke +4 mata peratusan |
| Masa Pelarasan CSS| 24 jam (shims manual)| <30 minit (hidraulik)| Hingga 90% pengurangan |

Based on field data comparing similar throughput in granite applications.

5. SPESIFIKASI TEKNIKAL

Pembukaan suapan: 1500mm x 2000mm (59" x 79")
Saiz suapan maksimum: 1250mm (49")
Julat Kapasiti: 750 1500 mtph (bergantung kepada bahan makanan & CSS)
Keperluan Kuasa: 300 kw / 400 Hp
Jumlah Berat: Kira -kira 125,000 kg
Bingkai utama: Fabricated steel plate with FEAoptimized ribbing
Plat Rahang: Keluli mangan premium
Julat Suhu Operasi: 20°C hingga +40°C (4°F hingga +104°F)
Penghantar Nyahcas: Recommended width of 1400mm 1600mm

6. SENARIO APLIKASI

Pengembangan Kuari Hard Rock

Cabaran: A granite quarry needed to increase primary crushed output by 40% without expanding its plant footprint or primary power infrastructure.
Penyelesaian: Replaced two older jaw crushers with a single JC5000 Jaw Crusher configured with an aggressive nip angle.
Keputusan: Achieved a sustained throughput of 1300 mtph while reducing overall plant energy draw by 11%. Wear part intervals extended from 4 months to an average of 5.5 bulan.

Pemprosesan Bijih Besi Berskala Besar

Cabaran: Unpredictable tramp metal in runofmine ore caused frequent breaker plate damage and unscheduled downtime on existing primary crushers.
Penyelesaian: Installed a JC5000 featuring its hydraulic toggle overload protection system.
Keputusan: The system successfully released three significant tramp metal events in the first year without mechanical damage. This prevented an estimated $85,000 in repair costs and associated production losses.

7. PERTIMBANGAN KOMERSIL

The JC5000 Jaw Crusher is offered as a complete modular package including motor drives, starters, and base frame.
Konfigurasi Pangkalan: Termasuk penghancur, standard jaw plates, pemacu motor.
Ciri Pilihan: Automated grease lubrication system; memakai sensor pemantauan; different jaw plate profiles (quarry/standard/superteeth); dust suppression kit.
Pakej Perkhidmatan: Tiered plans from basic inspection schedules to comprehensive partsandlabor coverage are available.
Pilihan Pembiayaan: Capital lease operating lease structures can be arranged through our financial partners.

8. Soalan Lazim

Q1 Is the JC5000 compatible with my existing primary feed arrangement?
A1 The JC5000 requires a heavyduty vibrating grizzly feeder sized appropriately for its large feed opening. Our engineering team can review your current layout specifications during the presales process.

Q2 What is the expected impact on my overall plant throughput?
A2 Field data shows plants typically realize a total plant output increase of between % depending on downstream bottlenecks being addressed concurrently.

Q3 How does the hydraulic toggle system affect maintenance compared to traditional systems?
A3 It eliminates manual shim adjustment significantly reducing labor time It also protects major components from overload damage which is a leading cause of unplanned maintenance

Q4 What are typical lead times for critical wear parts like jaw plates?
A5 We maintain regional stockholding programs ensuring availability within hours days depending on location

Q6 Are training programs provided for our operations team?
A6 Yes comprehensive onsite training covering operation daily checks routine maintenance procedures is included with every installation