1. PEMBUKAAN PAINPOINT DRIVEN

Menguruskan sanga adalah kesesakan yang kritikal tetapi mahal. Adakah anda menghadapi cabaran operasi yang berterusan ini?
Downtime yang tidak dirancang: Frequent breakdowns of underengineered crushers halt your entire processing line, menelan belanja beribu-ribu sejam dalam kehilangan daya pengeluaran dan buruh.
Pemakaian Berlebihan & Kos penyelenggaraan: Sifat kasar sanga dengan cepat merendahkan komponen penghancur standard, leading to unsustainable spending on replacement parts and maintenance labor.
Penggredan Produk Tidak Konsisten: Poor crushing yields unevenly sized material, compromising the quality and market value of your final aggregate product.
Kos Operasi yang Tinggi: Inefficient power consumption and low throughput per ton directly erode your profit margins on every processing cycle.
Pematuhan & Risiko keselamatan: Equipment not built for heavyduty mineral processing can pose safety hazards and fail to meet stringent site or environmental regulations.

What if your slag processing plant could achieve predictable output, costperton yang lebih rendah, and operate with greater reliability? The solution requires equipment engineered specifically for this demanding task.

2. GAMBARAN KESELURUHAN PRODUK

The ISO Certified Slag Crusher Plant is a stationary or semimobile crushing circuit designed explicitly for the primary, sekunder, and tertiary reduction of iron, keluli, dan sanga ferroalloy. Engineered by a private label manufacturer with deep expertise in mineral processing, it transforms bulky slag feed into valuable, specificationgrade aggregate.

Aliran Kerja Operasi:
1. Penghancuran utama: Suapan sanga besar (sehingga 1000mm) is reduced by a robust jaw crusher or impactor.
2. PraSkrining & Menghancurkan sekunder: Material is screened; oversize is routed to a cone crusher for further reduction.
3. Saringan Akhir & Stok: Crushed material is classified into precise product fractions (mis., 05mm, 520mm) via vibrating screens and conveyed to stockpiles.

Skop Permohonan: Ideal untuk loji keluli bersepadu, kawasan pemprosesan sanga sendiri, and aggregate producers handling blast furnace (BFS) atau sanga relau keluli.

Batasan: Not designed for virgin rock mining/quarrying primary applications or for processing materials with high moisture content without preprocessing.

3. CIRI TERAS

Rotor Tugas Berat & Reka Bentuk Dewan | Asas Teknikal: Analisis Unsur Terhingga (FEA) pengagihan tekanan yang optimum | Faedah Operasi: Withstands continuous impact from dense, abrasive slag with minimal deformation | Kesan ROI: Extends major component service life by up to 40%, mengurangkan kitaran penggantian modal

Pelapik & Pakai Bahagian Metalurgi | Asas Teknikal: Highchrome white iron alloys and manganese steel formulations | Faedah Operasi: Provides exceptional resistance to abrasive wear specific to slag composition | Kesan ROI: Mengurangkan kosperton untuk bahagian haus dengan purata 30% compared to standard crushers

Pemacu Pintar & Power Management | Asas Teknikal: Hydrostatic or direct drive systems with PLCcontrolled variable frequency drives (VFDS) | Faedah Operasi: Optimizes power draw based on load, prevents jamming, and allows soft starts | Kesan ROI: Reduces energy consumption by 1525% and eliminates downstream damage from stall events

Integrated Tramp Metal Protection | Asas Teknikal: Hydraulic or pneumatic release systems coupled with reinforced construction | Faedah Operasi: Automatically discharges uncrushable metals that commonly exist within slag feed | Kesan ROI: Prevents catastrophic damage to crusher internals, avoiding repair costs exceeding tens of thousands per incident

Konfigurasi Loji Modular | Asas Teknikal: Bolttogether skid or module design with standardized interfaces | Faedah Operasi: Enables rapid site installation, konfigurasi semula, or future plant expansion with minimal civil work | Kesan ROI: Cuts installation time and costs by up to 50% compared to welded foundationbased plants

Centralized Greasing & Sistem Pemantauan | Asas Teknikal: Automated lubrication system with flow sensors and centralized control point | Faedah Operasi: Ensures critical bearings receive correct lubrication without manual intervention in highdust environments | Kesan ROI: Eliminates bearing failure due to undergreasing, punca utama masa henti yang tidak dirancang

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Typical Crusher) | Penyelesaian Loji Penghancur Sanga Bertauliah ISO | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Adanya / Masa aktif | 8085% (high downtime for wear changes) |> 92% (scheduled maintenance only) |> 8% Penambahbaikan |
| Pakai Part Life (Pelapik)| Based on granite/limestone; severely reduced in slag| Alloyspecified for slag abrasion| Hingga 40% Lebih Panjang Umur |
| Penggunaan Kuasa setiap Tan| Pemacu kelajuan tetap; inefficient under partial load| VFDoptimized load management| 1525% Pengurangan |
| Finished Product Cubicity| Pembolehubah; often flaky due to improper compression| Konsisten, cubical aggregate from optimized cavity| Improved yield in premium grades |
| Pemasangan / Masa Pentauliahan| 46 weeks for fixed foundation plant| 1015 days for modular skid plant| ~60% Faster Deployment |

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti: Boleh dikonfigurasikan daripada 50 TPH berakhir 400 TPH final product.
Saiz suapan: Accepts runofslag up to 1000mm edge length.
Keperluan kuasa: Plantwide requirement from 150 kW kepada 600 kW bergantung pada konfigurasi; supplied at either standard industrial voltages.
Spesifikasi Bahan Utama:
Crusher Main Frame: Fabricated from heavyduty steel plate (min. kekuatan hasil >355 MPa).
Pakai Pelapik / Plat Rahang / Cekung / Bar Blow: Premiumgrade manganese steel (Mn18Cr2/Mn22Cr2) or High Chrome Iron (Cr26/28).
Dek Skrin / Conveyor Skirting : Abrasionresistant steel liners.
Dimensi Fizikal (Contoh Loji Julat Tengah): Lebih kurang. Panjang: 25m x Lebar: 8m x Tinggi: 6m
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C; komponen elektrik bertutup debu; IP65 rating on critical motors and controls.

6. SENARIO APLIKASI

Kitar Semula Sanga Loji Keluli Bersepadu

Challenge A major steel producer faced escalating landfill costs for BFS slag and needed consistent aggregate quality for internal road construction but suffered from high crusher maintenance costs.
Solution Implementation of a turnkey ISO Certified Slag Crusher Plant configured as a twostage closed circuit system tailored specifically for their BFS chemistry.
Results Achieved consistent production of 20mm aggregate at >95 TPH availability. Reduced external aggregate purchase by $180k annually while cutting internal wear part costs by an estimated $50k/year versus their previous setup.

Independent Aggregate Producer Processing EAF Slag

Challenge An aggregate contractor securing Electric Arc Furnace (EAF) slag contracts experienced poor product yield due to uncrushable tramp metal causing weekly breakdowns in their generalpurpose cone crusher.
Solution A primary jaw crusher plant equipped with enhanced tramp metal release was installed as the dedicated first stage ahead of their existing circuit.
Results Tramp metal incidents causing downtime were reduced by over . The jaw's robust design increased primary throughput by , allowing the overall plant to meet new contract volumes reliably.

7. PERTIMBANGAN KOMERSIL

Our private label manufacturing model provides flexibility across commercial needs:

Peringkat Harga: Solutions range from core equipment supply only up through full turnkey project delivery including civil works supervision.
Ciri Pilihan & Naik taraf: Consider magnetic separation modules integrated into conveyors , Sistem penindasan habuk , sistem pensampelan automatik , or extended remote monitoring packages .
Pakej Perkhidmatan: Choose from basic commissioning support up through comprehensive annual maintenance contracts including guaranteed spare parts availability .
Pilihan Pembiayaan: We work with established partners offering equipment leasing structures .

8. Soalan Lazim

1. Q Is this ISO Certified Slag Crusher Plant compatible with our existing conveyors screens?
A Yes provided interface specifications are shared during design Our standard designs use common industry transfer heights belt widths We provide detailed interface drawings .

2 Q What is the expected operational impact during installation?
A For modular skid plants site impact is minimal requiring only leveling cranes Electrical connection typically causes the longest lead time We provide detailed site preparation guidelines .

3 Q How does the private label model benefit us as a buyer?
A It removes brand premiums associated with major OEMs while delivering equivalent performance You invest directly in engineered specifications not marketing overhead This typically results in cost savings .

4 Q What are typical payment terms?
A Standard commercial terms involve progress payments tied key milestones such as order confirmation completion fabrication ready shipment successful commissioning These are detailed proposal .

5 Q Can you guarantee specific wear part life metrics?
A We provide databacked performance projections based your specific analysis However final wear life depends actual material characteristics feed rate We guarantee metallurgical specification parts supplied meet exceed stated standards .

6 Q What training do you provide our operators maintenance staff?
A Comprehensive training conducted during commissioning covers safe operation routine maintenance troubleshooting procedures All documentation including manuals parts lists provided digital hard copy formats .

7 Q Who handles aftersales service technical support?
A Direct access our engineering support team via dedicated channels We maintain critical spare parts inventory ensure rapid response times support requests .