1. PEMBUKAAN PAINPOINT DRIVEN

Are you managing a highvolume aggregate operation and facing persistent bottlenecks that cap profitability? Untuk pengurus loji dan kontraktor kejuruteraan, a 250300 tph kilang penghancur batu adalah aset pengeluaran yang kritikal, namun cabaran operasi biasa memberi kesan langsung kepada keuntungan anda.

Inconsistent Throughput & Downtime yang tidak dirancang: Feed variability and component failures can cause output to fall below the 250300 TPH design capacity, leading to missed delivery schedules and costly idle time for downstream equipment and personnel.
Beroperasi Tinggi & Kos penyelenggaraan: Perubahan pelapik yang kerap, penggunaan tenaga yang berlebihan bagi setiap tan, and reactive maintenance on critical crushers and screens erode profit margins. Are your maintenance costs exceeding industry benchmarks?
Varian Kualiti Produk Akhir: Inconsistent gradation and excessive flakiness can lead to product rejection or downgrading, forcing reprocessing and wasting valuable plant capacity.
Pematuhan peraturan & Environmental Pressure: Can your current setup reliably meet dust emission and noise control standards without compromising throughput, avoiding fines and project delays?

Persoalan utama ialah: how can you achieve sustained, reliable production at the 250300 TPH range while controlling costs and ensuring product specification compliance?

2. GAMBARAN KESELURUHAN PRODUK: ISOCERTIFIED 250300TPH STONE CRUSHING PLANT

Penyelesaian ini merujuk kepada yang lengkap, stationary or semimobile crushing and screening circuit engineered for consistent output of 250 ke 300 metric tons per hour of crushed stone aggregates. Designed from inception under ISO 9001 quality management protocols, it ensures standardized manufacturing, traceable components, and repeatable performance.

Aliran Kerja Operasi:
1. Pengurangan utama: Bahan suapan besar (up to 750mm) is introduced into a robust primary jaw crusher for initial size reduction.
2. Penghancuran Pertengahan & Pemeriksaan: Crushed material is conveyed to a secondary cone crusher. A dedicated screen classifies material, routing onspec product to stockpile and oversize back for further crushing.
3. Pembentukan Tertiari (Pilihan): For highquality cubical aggregates, hentakan aci menegak tertier (Semua orang) crusher can be integrated to shape the product.
4. Saringan Akhir & Stok: Multipledeck final screens separate the output into precise specification fractions (mis., 05mm, 510mm, 1020mm), yang dihantar ke stok simpanan yang ditetapkan.

Skop Permohonan: Sesuai untuk operasi kuari berskala besar, projek infrastruktur utama (lebuh raya, Keretapi), and commercial concrete/asphalt plant feed. Best suited for mediumhard to hard abrasives like granite, basalt, dan batu kapur.

Batasan: Not designed for very smallscale (<100Tph) operations or for processing highly cohesive or claybound materials without preprocessing. Plant footprint requires significant prepared space.

3. CIRI TERAS

Automated Process Control | Asas Teknikal: PLCbased system with loadsharing algorithms | Faedah Operasi: Operators manage the entire plant from a single control station; system autoregulates feeders and crushers to prevent choking or running empty | Kesan ROI: Hingga 15% reduction in energy waste; enables operation with fewer personnel.

Reka Bentuk Skid Modular | Asas Teknikal: Gelincir keluli struktur terpasang dengan laluan pejalan kaki bersepadu | Faedah Operasi: Mengurangkan masa kerja awam dan pemasangan di tapak dengan anggaran 30%. Simplifies future plant reconfiguration or relocation. | Kesan ROI: Lower capital installation costs; faster timetorevenue from commissioning.

HeavyDuty Crusher Selection | Asas Teknikal: Utilization of proven jaw/cone crusher models with oversized bearings & pelarasan hidraulik | Faedah Operasi: Handles peak load conditions; wear part changes are faster via hydraulic tools; consistent CSS maintains product gradation. | Kesan ROI: Ketersediaan yang lebih tinggi (>94%); reduced labor hours per maintenance event.

Penindasan Debu Berpusat | Asas Teknikal: Encapsulated transfer points with strategically placed spray nozzles connected to a highcapacity pump system | Faedah Operasi: Actively controls dust at source points (crusher inlets/screens/discharge), meningkatkan keterlihatan tapak dan kesihatan pengendali. | Kesan ROI: Minimizes risk of regulatory noncompliance fines; reduces housekeeping labor.

Hybrid Power Configuration | Asas Teknikal: Plant sections can be configured for grid connection or integration with diesel gensets | Faedah Operasi: Provides operational flexibility in areas with unstable grid power; enables phased electrical hookup during installation. | Kesan ROI: Eliminates fullsite production stoppages due to temporary power loss.

Perlindungan haus lanjutan | Asas Teknikal: Hardox® liners in hoppers/chutes; replaceable abrasionresistant steel plates at all impact zones | Faedah Operasi: Dramatically extends service life of structural components subject to highwear; contains replacement downtime to predefined maintenance windows. | Kesan ROI: Lowers longterm costperton for structural upkeep; protects asset integrity.

Integrated Safety Systems | Asas Teknikal: Zerospeed switches on conveyors, emergency stop pull cords, guarded drive units, lockout/tagout points| Faedah Operasi: Protects your workforce by design through engineered hazard controls accessible during routine tasks.| Kesan ROI: Reduces risk of costly accidents and associated downtime/project delays.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Tumbuhan Biasa) | ISOCertified 250300TPH Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Keberkesanan Peralatan Keseluruhan (OEE)| ~82% Affected by unplanned stops & speed losses| disasarkan >90% Via reliability engineering & kawalan proses| +810% more productive runtime |
| Penggunaan tenaga (kWj/tan)| Berbeza secara meluas; often not optimized as a system| Systemengineered motors & pengurusan beban| Hingga 12% pengurangan didokumenkan |
| Masa Min Antara Kegagalan (MTBF) Penghancur)| Standard warranty/service intervals| Extended intervals via component derating & penapisan| Kira -kira 20% longer service cycles |
| Pemasangan & Masa Pentauliahan| 812 minggu dari permulaan penghantaran| Dianggarkan 68 weeks due to modularity & praujian| ~25% faster deployment |
| Konsisten Penggredan Produk (± % from spec)| Can exceed ±5% with manual adjustment/ wear|< ±3% maintained via automated CSS control & screening efficiency| Improved yield of premiumgrade product |

5. SPESIFIKASI TEKNIKAL

Kapasiti Reka Bentuk: Guaranteed output range of 250 300 metric tons per hour of crushed aggregate (bergantung kepada kekerasan bahan suapan < Mohn's scale 7).
Penghancur utama: Model Jaw Crusher [mis., JC5460 equivalent], Feed Opening approx.1400x1100mm.
Penghancur sekunder: Cone Crusher Model [mis., CH660 equivalent], equipped with ASRi™ or similar automated control.
Unit Saringan: Heavyduty vibrating screens totaling minimum deck area of [mis.,] >25 sqm across the circuit.
Keperluan kuasa: Total installed power ~500 600 kw. Primary voltage requirement typically at [mis.,]400V/50Hz atau disesuaikan.
Spesifikasi Bahan Utama: Main frame structure fabricated from S355JR steel; Conveyor belting minimum EP630/4 specification; Highstrength bolts throughout.
Dimensi Fizikal (lebih kurang): Plant length ~75m x width ~25m x max height ~15m (varies by layout).
Julat Operasi Persekitaran: Designed for ambient temperatures from 20°C to +45°C with optional packages for more extreme conditions.

6. SENARIO APLIKASI

Pengembangan Kuari Granit Besar

Challenge A quarry needed to increase production from200 TPHtoa steady280 TPHto fulfill anew highway contract but was constrained by an aging,twostageplant prone todowntimeand poor cubicityfor asphalt chips.
Solution ImplementationofanewISOcertifiedthreestage250300TPHplant featuring aprimary jaw ,kon sekunder,andtertiary VSI crusherinaclosedcircuitlayoutwith advanced screening .
Results Plant achieved anaverageoutputof290 TPHofhighqualitycubicalaggregates.Availability reached92%inthefirstyear.Product yieldinthepremium"chipping"gradesincreasedby22%,directly boostingcontractmargin .

Major Infrastructure Contractor

Challenge A contractorfor alargescalerailproject requiredahighcapacitytemporary crushingplant tomobileprocessexcavated rockonsite tomeetstrictfillmaterial specificationsandminimize haulingcosts .
Solution Deploymentofasemimobileversionofthe250300TPHplantonmodularskids .Theplant wascommissionedwithin7weeksofdeliveryandconfiguredforquickrelocationbetweensiteprogressions .
Results Theplantsuppliedover1 .2milliontonsofonspecmaterialover18months ,eliminatingexternalaggregatepurchaseandassociatedlogistics .Projectreportsshowedacost savingofapproximately18%onfillmaterialprovisionagainsttheoriginalbudget .

7.PERTIMBANGAN KOMERSIL

Equipment pricing forturnkeyISOcertified250–300TPHstonecrushingplantsisstructuredintotiersbasedonconfigurationcomplexity :

• Tier1(StandardTwoStage): Includesprimaryjaw ,secondarycone ,basicscreening,andconveyors .Focusesonreliablevolumeproduction .
• Tier2(AdvancedThreeStage): AddsatertiaryVSIcrusherforsuperiorproductshaping ,enhanceddustcontrolsystems ,andmorecomprehensiveprocessautomation .
• Tier3(Customized): Incorporates specificfeeders ,sistem basuh ,orextendedstockpileconveyorsbasedonprojectgeologyandfinalproductslate .

OptionalFeatures Includeenclosedacousticcabinssignificantlyreducingnoisefootprint ,automatedgreasing systemsforcriticalbearings ,andremotemonitoringtelematics .

ServicePackages Availablefrombasicwarrantysupporttocomprehensiveannualserviceagreementscoveringplannedmaintenance ,wearpartsinventorymanagement ,andprioritytechnicalsupport .

FinancingOptions Flexiblecommercialstructuresareavailableincludingstraightequipmentpurchase ,operationalleasearrangements tomatchprojectduration,andfinancethroughpartnered institutions .

8.Soalan Lazim

S1:Arewesequipmentbrandsusedinyourplants?
A1 OurISOcertifiedplantsareengineeredusingseriesprovencorecrushingandscreeningmachineryfrominternationallyrecognizedmanufacturers .Specificmodelsareselectedbasedonthematerialtestdatatomeetyourcapacityandproductgoals .

S2:Canyourplantintegratewithourexistingprimarycrusherorexcavator?
A2 Yes .Theplantdesigncanbecustomizedtoreceivematerialfromyourexistingprimarysource .Feedhopperdimensionsandreceivingcapacitiesareengineeredtomatchyourupstreamequipment 'soutputtopreventbottlenecks .

S3:Apakah masa utama yang biasa daripada perintah untuk pentauliahan?
A3 Forstandardconfigurations leadtimeisapproximately20–26weeks Excludingsitecivilworkswhichcanproceedinparallelwithmanufacturing Thisincludesfactoryassemblytestingbeforedispatch

Q4 Howdoesyoursolutionaddressenergysavingsspecifically?
A4 Energyoptimizationissystemic Itincludescorrectmotorsizing variablefrequencydrivesonconveyors loadsensinghydraulicsoncrushersandanautomatedcontrolsystemthatpreventsnoloadrunning FielddatashowspeakdemandreductioncontributingtothelowerkWhpertonmetric

Q5 Whattrainingisprovidedforouroperatorsandmaintenancestaff?
A5 We provide comprehensive onsite training covering normal operation troubleshooting procedures safety protocols preventative maintenance schedules We also supply detailed digital manuals part lists schematics

Q6 Areyourplantsdesignedformaintenanceaccessibility?
A6 Yes Maintenanceaccessisacentraldesigncriteria Platforms ladders walkways allow safereachtoallroutinecheckpoints Crushersfeature hydraulic adjustment settings clearing systems reducing downtime Liner changeout procedures are engineered forefficiency

Q7 Whatkindofperformanceguaranteesareoffered?
A7 We provide guaranteed minimum capacity based on your specific material test results Additionally we guarantee that the plant as supplied will comply with stated noise emission levels under standard operating conditions