1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin pengeluaran agregat anda? Untuk pengurus loji dan kontraktor kejuruteraan, peringkat penghancuran utama selalunya menjadi punca kesesakan kritikal. Cabaran biasa termasuk:

Masa Henti Berlebihan untuk Penyelenggaraan: Penukaran pelapik yang kerap dan pembaikan tidak dirancang menghentikan keseluruhan barisan pemprosesan anda, menelan belanja beribu-ribu sejam dalam pengeluaran yang hilang.
Kos Bahagian Pakai Tinggi: Rapid abrasion of crusher components in hard rock or abrasive feed materials leads to unsustainable consumable expenses.
Penggredan Output Tidak Selaras: Fluctuations in feed size or hardness result in poor product shape and offspec material, forcing recrushing or reducing saleable product value.
Ketidakcekapan Tenaga: Older crushing technology consumes disproportionate power per ton of output, secara langsung memberi kesan kepada keuntungan anda.
Ketegaran kepada Variasi Suapan: The inability to handle occasional oversize material or varying moisture content causes blockages and system stress.

Is your primary crusher a constant source of operational friction and cost? What if your cornerstone equipment could deliver not just raw power, but predictable performance and lower costperton?

2. GAMBARAN KESELURUHAN PRODUK

The Industrial Jaw Crusher is a heavyduty, compressiveforce primary crusher engineered for the first stage of size reduction in quarrying, perlombongan, dan operasi kitar semula perobohan. Its robust design is built to process the toughest materials, termasuk granit, basalt, dan konkrit kitar semula.

Aliran Kerja Operasi:
1. Pengambilan Suapan: Bahan runofmine atau quarryrun besar (hingga 80% pembukaan suapan penghancur) dimuatkan ke dalam penyuap grizzly yang bergetar (pilihan) which bypasses fines directly to the downstream circuit.
2. Penghancuran Mampatan: Bahan memasuki rongga mati rahang tetap dan boleh alih. The elliptical motion of the movable jaw applies immense compressive force, breaking particles against the stationary jaw.
3. Pelarasan Tetapan Pelepasan: Saiz produk yang dihancurkan dikawal dengan tepat dengan melaraskan jurang secara hidraulik atau mekanikal pada titik pelepasan (Tetapan sampingan tertutup).
4. Pelepasan & Pengangkutan: Bahan bersaiz keluar di bahagian bawah dan dihantar ke peringkat penghancuran atau saringan sekunder.

Skop Permohonan & Batasan:
Skop: Ideal untuk penghancuran utama berkapasiti tinggi keras, bahan kasar. Suited for stationary plants and mobile tracked setups.
Batasan: Tidak direka untuk melekit, plastic materials without prescreening. Product shape is generally more angular compared to cone crushers; untuk pembentukan akhir, secondary crushing is typically required.

3. CIRI TERAS

Ruang Penghancuran Dalam & Kinematik yang dioptimumkan | Asas Teknikal: Enhanced nip angle and longer stroke at feed opening | Faedah Operasi: Allows for larger feed size acceptance and delivers higher reduction ratios in a single pass | Kesan ROI: Reduces need for preblasting or secondary sizing steps, lowering total cycle cost

Pembinaan Rangka Tugas Berat | Asas Teknikal: Dibuat daripada plat keluli gred tinggi dengan titik tegasan bertetulang | Faedah Operasi: Provides exceptional durability under maximum load conditions, resisting fatigue over decades of service | Kesan ROI: Meminimumkan risiko kegagalan rangka bencana, melindungi nilai aset jangka panjang

Pelarasan Togol Hidraulik & Sistem Penjelasan | Asas Teknikal: Menggantikan plat togol mekanikal tradisional dengan silinder hidraulik | Faedah Operasi: Enables remote adjustment of CSS for quick product grading changes and automatic uncrushing/clearing of blockages | Kesan ROI: Mengurangkan masa henti untuk pelarasan sehingga 70% and eliminates manual clearing hazards

Manganese Steel Jaw Dies with Interchangeable Profiles | Asas Teknikal: Austenitic manganese steel workhardens under impact for extended service life; reversible/rotatable designs | Faedah Operasi: Maximizes wear material utilization before replacement; operators can match tooth profile to application (quarrying vs. kitar semula) | Kesan ROI: Extends mean time between replacements by 3050%, directly lowering consumable inventory costs

Sistem Gris Automatik Berpusat | Asas Teknikal: Programmable lubrication unit servicing all key bearings via distribution lines | Faedah Operasi: Memastikan pelinciran galas optimum di bawah semua keadaan operasi tanpa campur tangan manual | Kesan ROI: Prevents premature bearing failure—a leading cause of major downtime—and reduces labor for daily maintenance checks

VBelt Drive with Flywheel Mass | Asas Teknikal: Highinertia flywheels store energy on the return stroke to smooth out power demand peaks | Faedah Operasi: Maintains consistent crushing momentum under load fluctuations; reduces peak motor current draw | Kesan ROI: Lowers energy consumption per ton crushed by an average of 1520% compared to directdrive systems without flywheels

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Purata Pesaing) | Industrial Jaw Crusher Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Adanya / Masa aktif | 8590% (dijadualkan + masa henti yang tidak dijadualkan) |> 94% availability documented over 5year period |> 5% penambahbaikan |
| Kos Bahagian Pakai setiap Tan (Granit Lelas) | $0.45 $0.55 USD / tan hancur |> $0.32 $0.38 USD / tan hancur |> ~30% reduction |
| Penggunaan tenaga (kW per Ton Output) ~Hard Rock~| ~1.8 2.2 kWj/tan |> ~1.5 1.7 kWj/tan |> ~20% peningkatan |
| Masa Pelarasan CSS (Mekanikal vs Hidraulik)| Pelarasan shim manual (~48 jam) |> Pelarasan hidraulik ( Hingga 90% lebih pantas |

5.SPESIFIKASI TEKNIKAL

Julat Model & Kapasiti: JC1200 through JC1800 series; throughput daripada 450 MT/hr up to 1,600 MT/hr depending on feed material and CSS setting.
Pembukaan suapan: Ranges from 1200mm x 830mm (47" x 33") up to 1800mm x 1400mm (71" x 55").
Keperluan kuasa: Motor penghancur utama dari 110 kW sehingga 400 kw (150 HP – 500 Hp), bergantung kepada saiz model.
Spesifikasi Bahan: Main frame constructed from ST523 steel; jaw dies from premiumgrade Mn18Cr2 alloy steel; shaft from forged42CrMo4 alloy.
Dimensi Fizikal & Berat: Approximate installed weight ranges from ~45 tonnes (JC1200) to ~130 tonnes (JC1800). Detailed foundation plans provided.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C (4°F hingga +113°F). Kit pengedap habuk tersedia untuk persekitaran habuk tinggi.

6. SENARIO APLIKASI

Loji Penghancur Utama Kuari Granit

Cabaran:
A large granite quarry faced frequent liner changes every six weeks on their existing jaw crusher due to extreme abrasiveness, causing over two days of production loss each time alongside high parts costs.

Penyelesaian:
Implementation of an Industrial Jaw Crusher equipped with Mn18Cr2 jaw dies optimized for abrasion resistance.

Keputusan:
Field data shows wear life extended by over two months between scheduled changes—a >60% increase in service life—reducing annual downtime by approximately ten days while cutting wear part costs by an estimated $95k annually.

Pembinaan Bandar & Kitar Semula Sisa Perobohan

Cabaran:
A C&D recycling facility struggled with unpredictable feed containing rebarreinforced concrete blocks causing regular jams in their primary crusher that required dangerous manual clearing operations.

Penyelesaian:
Deployment of a mobiletracked Industrial Jaw Crusher featuring a hydraulic toggle system with automatic release/reset functionality.

Keputusan:
The hydraulic clearing system automatically dislodges tramp metal or uncrushables within minutes without operator intervention at the crusher inlet site safety incidents related to blockages were eliminated throughput increased by an average of eight truckloads per shift due to reduced stoppages.

7. PERTIMBANGAN KOMERSIL

Our pricing structure reflects build quality engineering support:

Peringkat Harga
• Base Equipment Tier Includes core crusher standard motor drives basic tool kit
• ProductionReady Tier Adds integrated motor starter variable frequency drive automated greasing system dust suppression nozzles
• Turnkey Mobile Tier Complete tracked chassis independent prescreen hydraulic setting adjustment remote control capability

Ciri Pilihan
• Hydraulic wedge lock system for faster die changes
• Rock breaker mounting boss package
• Extended capacity hopper module
• Advanced condition monitoring sensors

Pakej Perkhidmatan
• Standard Warranty Comprehensive coverage includes parts labor first year
• Extended Protection Plan Covers major components years two through five
• Annual Performance Contract Includes scheduled inspections wear part audits guaranteed OEM parts pricing priority technical support

Financing Options Available through our partners including equipment leasing longterm rental purchase plans tailored capital expenditure cycles typical terms range from three seven years subject credit approval

8. Soalan Lazim

Q What are my options if my existing plant uses a different brand secondary cone crushers?
A Our industrial jaw crushers are designed standard discharge conveyors integrate seamlessly any downstream circuit We provide detailed interface drawings ensure compatibility belt widths speeds chute designs Your existing screening secondary crushing equipment will function normally often more efficiently due consistent primary product gradation

Q How does this impact my overall plant efficiency?
A By providing stable predictable primary reduction you minimize downstream bottlenecks Field data shows plants experience fewer surges secondary circuits leading smoother operation overall higher final product consistency This stability allows optimization subsequent stages maximizing total plant output

Q What typical installation timeline commissioning period?
A For stationary units installation foundation preparation typically requires weeks depending site conditions Commissioning supervised our engineers takes days involves calibration safety checks performance testing achieve rated throughput We provide detailed project plan coordination your team minimize disruption

Q Adakah alat ganti tersedia secara global?
A We maintain regional warehouse hubs North America Europe AsiaPacific ensuring critical wear parts bearings available within hours days not weeks Our online portal provides realtime inventory tracking direct ordering technical documentation download access authorized distributors worldwide network supports you locally regardless location purchase origin

Q Can this machine handle wet sticky claybearing materials effectively?
A While capable processing such materials we recommend prescreening scalping remove fines excess moisture prevent packing chamber For applications consistently high clay content we advise consultation our engineering team may recommend specific feeder modifications alternative primary crushing technology better suited those specific conditions