1. PEMBUKAAN PAINPOINT DRIVEN

Are you scaling your alluvial or eluvial gold operation and finding that your washing and recovery processes are the bottleneck? Mengurus a 500 Daya tampung TPH membentangkan cabaran berbeza yang memberi kesan secara langsung kepada keuntungan anda. Halangan operasi biasa termasuk:
Suapan Tidak Konsisten & Kandungan Tanah Liat Tinggi: Variable material composition leads to screen blinding, reduced scrubbing efficiency, and significant downtime for manual cleaning, menelan kos beratus-ratus jam pengeluaran setiap tahun.
Inefficient Fines Gold Recovery: Standard sluices or jigs struggle with fine gold particles in a highvolume slurry, resulting in measurable metal losses that accumulate over thousands of tons processed.
Air Tinggi & Penggunaan kuasa: Legacy washing plants are not optimized for specific energy consumption per ton, leading to unsustainable operational costs and limiting viable deposit locations.
Pakai Cepat & Beban Penyelenggaraan: Aggressive, hightonnage processing accelerates wear on scrubber drums, dek skrin, and pump systems, creating unpredictable maintenance cycles and spare parts costs.
Kebolehskalaan Terhad & Mobiliti: Fixed plant designs cannot adapt to shifting pit faces or new site locations without major capital expenditure and commissioning delays.

Is your current setup causing you to lose gold to tailings or constraining your expansion plans? The solution requires a system engineered not just for volume, but for optimal recovery and operational cost control at an industrial 500 Skala TPH.

2. GAMBARAN KESELURUHAN PRODUK

Perindustrian 500 TPH Gold Mining Washing Plant adalah lengkap, sistem pemprosesan modular yang direka untuk pencucian utama, menyental, pemeriksaan, and gravity concentration of goldbearing alluvial or hard rock feed material. Ia berubah mentah, unclassified ore into concentrated heavy mineral product for final extraction.

Aliran Kerja Operasi:
1. Suapan Utama & Menggosok: Runofmine (ROM) bahan dimasukkan ke dalam penyental trommel yang teguh atau penyental berputar, where it is aggressively cleaned and clay matrices are broken apart.
2. Saiz & Pengelasan: The scrubbed material is screened (typically via trommel screen or vibrating screen) to separate oversize waste rock. The undersize slurry reports to the primary concentration stage.
3. Kepekatan Graviti Utama: Highcapacity centrifugal concentrators (mis., Jenis Knelson atau Falcon) or optimized sluice systems capture fine and coarse gold from the screened slurry with high efficiency.
4. Pengurusan Tailing & Pengendalian Air: Waste tailings are conveyed to a settling area or further processing, while process water is recirculated via a clarified water pond system to minimize fresh water requirements.

Skop Permohonan & Batasan:
Skop: Ideal untuk deposit aluvium/placer, eluvial materials, and weathered hard rock ores where liberation occurs through washing and attrition. Suited for largescale mining operations requiring high availability.
Batasan: Not designed for primary crushing of hard rock lode deposits or chemical leaching processes. Performance is contingent on proper feed size distribution (<150mm tipikal) and requires a consistent water source.

3. CIRI TERAS

Reka Bentuk Skid Modular | Asas Teknikal: Preengineered structural steel skids with integrated wiring and piping | Faedah Operasi: Mengurangkan masa pemasangan di tapak sehingga 60%, allows for phased deployment or relocation | Kesan ROI: Lower capital installation costs and future redeployment value protect investment.

Penggosok Trommel Tugas Berat | Asas Teknikal: Highinertia design with internal lifters and optimized water spray bars | Faedah Operasi: Effectively disintegrates claybound aggregates with minimal screen blinding, memastikan konsisten 500 Daya pengeluaran TPH | Kesan ROI: Maximizes uptime by reducing stoppages for cleaning; improves overall recovery by fully liberating gold particles.

Advanced Centrifugal Concentration Circuit | Asas Teknikal: Multiunit array of continuousdischarge centrifugal concentrators for highvolume feed | Faedah Operasi: Mencapai +95% recovery rates on fine gold (100 mesh) from primary feed in a single pass | Kesan ROI: Directly increases revenue by capturing gold previously lost to tailings; reduces need for secondary scavenging plants.

Intelligent Process Water Management | Asas Teknikal: Integrated cyclones and settling tanks with variablespeed pump drives | Faedah Operasi: Beredar semula sehingga 85% daripada air proses; maintains optimal slurry density for concentration equipment | Kesan ROI: Drastically reduces freshwater consumption and associated pumping costs; meminimumkan jejak alam sekitar.

Sistem Kawalan PLC Berpusat | Asas Teknikal: Programmable Logic Controller with HMI touchscreen monitoring motor loads, kadar makanan, dan tekanan pam | Faedah Operasi: Enables precise control of the entire plant by a single operator; provides realtime diagnostics and fault alerts | Kesan ROI: Lowers labor costs per ton processed; enables predictive maintenance to avoid catastrophic failures.

Pakej Lapik Tahan Lelasan | Asas Teknikal: Wear plates lined with chromium carbide or replaceable rubber modules in highimpact zones | Faedah Operasi: Extends service life of critical components like scrubber drums, pencuci pakaian, and pump volutes in abrasive environments | Kesan ROI: Mengurangkan perbelanjaan alat ganti tahunan dengan anggaran 3040% versus standard mild steel.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (500 Tumbuhan tph) | Kami 500 Penyelesaian Loji Basuh TPH | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Kadar Pemulihan Emas Halus (100 mesh) | 7585% (traditional sluices) | >95% (centrifugal circuit) | +1020% Pemulihan |
| Total Installed Power Consumption (kw) ~9001100 kW ~750850 kW 1520% Penggunaan Tenaga |
| Purata Penggunaan Air (m³/jam) ~8001000 m³/hr ~600700 m³/hr 2530% Penggunaan Air |
| Planned Downtime for Wear Part Replacement (jam/bulan) ~4060 hours ~2436 hours 40% Masa Penyelenggaraan |
| Perhimpunan Di Tapak & Commissioning Time ~1216 weeks ~68 weeks 50% Installation Period |

5. SPESIFIKASI TEKNIKAL

Kapasiti Pemprosesan Nominal: 500 Ton metrik sejam (asas makanan kering).
Spesifikasi Saiz Suapan: Accepts ROM material up to 150mm; optimal performance with feed <100mm.
Keperluan kuasa: Jumlah beban yang disambungkan lebih kurang 750850 kw. Bekalan utama disyorkan di 1000 kVA, 400/690V dan.
Keperluan Air: Litar direka untuk peredaran semula; fresh water topup typically requires 600700 m³/hour at head pressure >3 bar.
Spesifikasi Bahan Utama:
Tempurung Drum Scrubber: 20mm thick mild steel with bolton chromium carbide liners.
Structural Skids: Fabricated from highgrade S355JR steel.
Pam Slurry: Heavyduty rubberlined or hard metal pumps with adjustable speed drives.
Dimensi Fizikal (Modular): Typical layout spans approx. 60m L x 25m W x 15m H. Each major skid module is transportable within standard road freight limits.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +50°C. Sistem penindasan habuk adalah standard; tahap hingar mematuhi peraturan tapak lombong biasa (<85 dB at operator stations).

6. SENARIO APLIKASI

LargeScale Alluvial Gold Operation in West Africa

Cabaran: A major operator was experiencing severe clay blinding in their existing trommel screens at +400 kapasiti TPH, menyebabkan masa henti harian. Tambahan pula, their tabling circuit was losing an estimated 15% of fine gold (<150 mikron).
Penyelesaian: Implementation of our Industrial 500 TPH plant featuring an aggressive clay scrubber module followed by screening via polyurethane panels resistant to blinding. Primary recovery was handled by an array of continuous centrifugal concentrators.
Keputusan: Screenrelated downtime was eliminated. Plant throughput consistently achieved design capacity of 500 Tph. Overall gold recovery increased by an audited +18%, paying back the capital investment in under 14 months based on incremental metal capture.

Pembangunan Deposit Eluvial di Amerika Selatan

Cabaran: A new project required a mobile processing solution capable of following the pit face across difficult terrain while maintaining strict environmental controls on water usage due to permit limitations.
Penyelesaian: Deployment of our modular skidmounted plant configured with an enhanced closedloop water clarification system using flocculant dosing units alongside the standard modules.
Keputusan: The plant was relocated twice within the first year using heavy haul trucks without requiring disassembly beyond module separation—recommissioning took less than one week each time.The closedloop system reduced permitted freshwater draw from a projected >800 m³/hr down to <200 m³/hr total topup requirement

Pertimbangan Komersial

Equipment pricing is structured around core configuration packages:

1\. Base Package ($2M$2M): Includes primary feeding hopper heavyduty trommel scrubber vibrating screen basic sluice run concentrate collection system essential walkways

2\. Pakej Pemulihan yang Dipertingkatkan ($M$M): Upgrades Base Package replacing basic sluices with full centrifugal concentrator circuit includes necessary surge tanks distribution headers

3\. Complete Turnkey Plant ($M$M): Includes Enhanced Recovery Package plus integrated water management system PLC automation package all interconnecting conveyors electrical substation commissioning services

Ciri Pilihan:
HighG Intensity Magnetic Separator module final concentrate upgrade
Onboard diesel power generation package
Remote monitoring satellite data uplink
Kit permulaan alat ganti

Pakej Perkhidmatan:
Standard warranty months covering defects materials workmanship
Extended Service Plan years covering scheduled maintenance inspections priority technical support
Full Maintenance Contract fixed annual fee covering all labor parts excluding consumable wear liners

Pilihan Pembiayaan:
Equipment leasing structures through partner financial institutions
Progress payment plans aligned manufacturing milestones
Rentalto own agreements available minimum month term

Soalan Lazim

What type deposit suitable this plant?
Designed primarily unconsolidated alluvial placer eluvial deposits where liberation occurs physical washing Effective weathered oxidized hard rock ores require minimal crushing Not suitable competent lode ore requiring extensive primary grinding

How handle variation feed grade clay content?
PLC control system allows operators adjust scrubber rotation speed water addition rates realtime maintain optimal slurry density Centrifugal concentrators feature automated concentrate flushing sequences prevent overload varying grade conditions

What typical workforce required operate plant?
Designed efficient operation central control station Single operator can manage entire process from feed discharge supported two general assistants ground inspections routine tasks Total personnel per shift typically three four individuals

Are components standardized sourcing spare parts?
Yes Critical wear components pumps motors bearings instrumentation use globally available ISO standard brands Structural fabrication adheres international design codes CAD drawings provided every part ensuring longterm supportability anywhere world

What lead time delivery commissioning?
Following order confirmation engineering lead time typically weeks Manufacturing assembly require months Shipping depends destination Final site commissioning supervised our engineers requires approximately weeks assuming site preparation complete