1. PEMBUKAAN PAINPOINT DRIVEN

Are escalating operational costs and unpredictable downtime eroding your quarry or mine’s profitability? Primary crushing bottlenecks can cascade into costly inefficiencies across your entire processing line. Pertimbangkan cabaran biasa ini:
Masa Henti Berlebihan untuk Penyelenggaraan: Frequent liner changes and mechanical adjustments halt production, menelan belanja beribu-ribu sejam dalam pengeluaran yang hilang.
Penghentian Tidak Dirancang dari Tramp Metal: Penghancur tanpa perlindungan yang menghadapi bahan yang tidak boleh dihancurkan membawa kepada kerosakan yang besar, resulting in days of repair and parts replacement.
Penggredan Produk Tidak Konsisten: Fluctuations in feed size or hardness create an uneven discharge, overloading downstream screens and crushers, reducing overall plant efficiency.
Kos Operasi yang Tinggi: Rising energy consumption per ton and short component lifecycles directly impact your bottom line.

Adakah penghancur utama anda aset yang boleh dipercayai atau liabiliti berulang? The solution lies in selecting a jaw crusher engineered not just for power, but for predictable performance and total cost of ownership.

2. GAMBARAN KESELURUHAN PRODUK

Penghancur Jaw JC5000 adalah kapasiti tinggi, singletoggle primary crushing station engineered for the most demanding mining, Penggalian, and largescale construction recycling applications. Its robust design focuses on delivering maximum availability and the lowest cost per ton in its class.

Aliran Kerja Operasi:
1. Suapan & PraSkrining: Runofmine or quarryrun material is directed into the large capacity vibrating grizzly feeder (pilihan), which bypasses fines to increase effective crushing capacity.
2. Pengurangan utama: Material enters the deep crushing chamber of the JC5000 Jaw Crusher, where a powerful elliptical motion applies compressive force against a fixed jaw plate.
3. Pelepasan Terkawal: The crushed product exits at the bottom of the chamber, dengan saiz ditentukan oleh tetapan sisi tertutup (CSS), adjustable via a hydraulic toggle system.
4. Plant Integration: The consistent output is conveyed to secondary crushing or screening stages for further processing.

Skop Permohonan & Batasan:
Skop: Sesuai untuk batu keras (granit, basalt), bijih kasar, and shot rock. Suited for stationary primary crushing stations requiring throughputs from 750 ke 1,500 mtph depending on material and settings.
Batasan: Not designed for sticky or clayrich materials without prescreening. Requires a stable concrete foundation and appropriate feed equipment sized to match its inlet capacity.

3. CIRI TERAS

Togol Hidraulik & Sistem Pelarasan | Asas Teknikal: Silinder hidraulik dualaks menggantikan plat togol mekanikal | Faedah Operasi: Membolehkan selamat, rapid CSS adjustment and provides automatic overload protection by releasing to clear blockages | Kesan ROI: Mengurangkan masa henti pelarasan sehingga 80% berbanding sistem shim manual; menghalang kerosakan besar daripada bahan yang tidak boleh dihancurkan.

Ruang Penghancur Simetri Dalam | Asas Teknikal: Optimized nip angle and long vertical travel at the feed opening | Faedah Operasi: Promotes rockonrock attrition in the upper chamber, reduces wear on lower sections, and enhances throughput | Kesan ROI: Extends jaw plate life by an estimated 1525%, reducing consumable costs and changeout frequency.

Galas Penggelek Sfera Tugas Berat | Asas Teknikal: Largediameter bearings housed in precisionmachined pitman and frame seats | Faedah Operasi: Supports high radial and axial loads from tough crushing cycles with minimal heat generation | Kesan ROI: Increases bearing service life under shock loading; data lapangan menunjukkan a 30% improvement in mean time between failures versus standard designs.

Pangkalan Motor Bersepadu & Pengawal Tali Pinggang | Asas Teknikal: Unified steel fabrication that houses crusher motor, vbelt drive, and guards | Faedah Operasi: Eliminates misalignment during installation/transport; provides safer, easier access for maintenance | Kesan ROI: Cuts installation time by approximately two days; reduces longterm vibrationrelated wear on drive components.

Wedge Lock Jaw Plate Fastening System | Asas Teknikal: Mechanically locked wedges secure front and rear jaw plates without backing material | Faedah Operasi: Allows fast plate changes with standard tools; creates a secure fit that minimizes plate shifting under load | Kesan ROI: Reduces liner changeout time by half compared to traditional bolted systems.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Competitor Averages) | JC5000 Jaw Crusher Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Adanya (Masa aktif) | ~8590% (dijadualkan & berhenti tidak berjadual) |> 94% (based on telemetry data) |> 5% peningkatan dalam jam produktif |
| Kecekapan tenaga (kW setiap tan) | Garis dasar = 100% (varies by application) |> 1215% reduction per ton crushed |> 1215% lower energy cost |
| Kehidupan Plat Rahang (Batu Abrasive) ~500 Mtons| Garis dasar = 100% |> Extended wear profile increases life ~20% |> ~20% reduction in consumable cost |
| Overload Recovery Time (Membersihkan) ~48 jam| Manual clearing required |> Hydraulic toggle reversal clears most jams in Up to 90% faster recovery |

5. SPESIFIKASI TEKNIKAL

Pembukaan suapan: 1,500mm x 1,200mm (59" x 47")
Saiz suapan maksimum: 1,050mm (41")
Recommended Closed Side Setting Range: 150mm 300mm (6" 12")
Julat Kapasiti: Hingga 1,500 mtph dependent on material type & CSS
Keperluan Kuasa Pandu: 200 kw / Sehingga serasi VSD
Jumlah Berat (Penghancur Sahaja): Kira -kira 86 tan
Spesifikasi Bahan Utama: Rangka keluli rekaan berkekuatan tinggi; Manganese steel jaw plates; Forged alloy steel eccentric shaft.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C (4°F hingga +113°F). Kit pengedap habuk tersedia untuk persekitaran yang gersang.

6. SENARIO APLIKASI

Projek Pembesaran Kuari Granit

Cabaran: An existing operation needed to increase primary circuit throughput by 40% without expanding its physical footprint or secondary circuit. The incumbent crusher could not achieve higher capacity without unacceptable vibration and premature wear.
Penyelesaian: Installation of one JC5000 Jaw Crusher as the new primary unit with an optimized feeder setup.
Keputusan: Daya tampung meningkat sebanyak 42%. The consistent product gradation reduced cycling in the secondary cone crushers. Plant managers reported a 22% decrease in specific energy consumption at the primary stage within the first year.

Naik Taraf Loji Pemprosesan Bijih Besi

Cabaran: Unplanned downtime due to tramp metal incidents was causing an average of three major stoppages annually at this site’s primary crush station.
Solution Replacement with a JC5000 equipped with its integrated hydraulic overload protection system.
Results In two years of operation zero catastrophic events have occurred from tramp metal Hydraulic clearing activated four times preventing an estimated 14 days of downtime saving over $350k in lost production

7 PERTIMBANGAN KOMERSIL

The JC5000 Jaw Crusher is offered as part of several commercial packages:

Peringkat Harga:
Tier A Base Unit includes crusher motor base belt guards basic tooling
Tier B Plant Ready includes integrated motorized feeder skid structure walkways ladders
Tier C Turnkey includes full electrical control package dust suppression starter package

Ciri Pilihan:
Heavy duty grizzly feeder with fines bypass conveyor
Automatic grease lubrication system
Remote monitoring telemetry package for CSS amp draw bearing temps

Pakej Perkhidmatan:
Standard Warranty months parts labor
Extended Service Plan years including scheduled inspections wear part discounts
Full Maintenance Contract covers all parts labor inspections fixed annual fee

Financing Options available through partner institutions include capital lease operating lease or leaseto own structures typically ranging from months

8 Soalan Lazim

What are my foundation requirements for the JC5000?
Detailed civil drawings are provided A reinforced concrete foundation designed for dynamic loads exceeding tons is required We provide full load data specifications

Can I use existing feeders conveyors with this crusher?
Compatibility depends on their rated capacity Our engineers can review your existing layout The JC inlet requires proper feed distribution which may necessitate feeder modifications

How does hydraulic overload protection work compared shear pins?
The hydraulic toggle uses pressurized nitrogen accumulators When an uncrushable object is encountered pressure increases releasing cylinders allow movement then automatically reset No components need replacement unlike broken shear pins minimizing restart time

What is your expected delivery lead time?
For standard configuration units lead time is typically weeks from order confirmation Long lead items like custom motors may affect this Expedited manufacturing options are sometimes available

Adakah anda menawarkan jaminan prestasi?
Yes we offer guaranteed minimum throughput capacities based on agreed feed material testing These are contractually defined prior to purchase