1. PEMBUKAAN PAINPOINT DRIVEN

Adakah kualiti bata yang tidak konsisten dan kadar penolakan yang tinggi menghakis margin projek anda? Is manual material handling creating a bottleneck, limiting your plant’s daily output and increasing labor costs? Do you face frequent downtime due to equipment wear from abrasive raw materials, leading to unplanned maintenance and missed deadlines? Untuk pembeli komersial dan pengurus loji, these operational challenges directly impact profitability. How can you increase production capacity without proportionally increasing your workforce? What solution ensures uniform brick density and strength, batch after batch, to meet stringent ASTM or ISO standards? The answer lies in selecting the right automated mesin membuat batu bata to transform your raw material into reliable, highvalue finished products with precision and efficiency.

2. GAMBARAN KESELURUHAN PRODUK

Dokumen ini memperincikan rangkaian gred industri kami mesin membuat batu bata, specifically engineered for highvolume production of solid, hampa, saling mengunci, and paving bricks. The core operational workflow is a continuous cycle: (1) Pemakanan automatik bahan mentah (simen, abu terbang, pasir, agregat) ke dalam pengadun; (2) Precise mixing and moisture conditioning; (3) Transfer of homogeneous mix to the compression chamber; (4) Highpressure compaction via hydraulic or mechanical force into molds; (5) Automatic ejection and stacking of green bricks for curing. These systems are designed for stationary plantbased operations with consistent access to power and raw material feed. They are not typically suitable for highly mobile, onsite construction projects requiring daily relocation.

3. CIRI TERAS

1. Pengawal Logik Boleh Aturcara (Plc) Sistem | Asas Teknikal: Automasi digital berpusat | Faedah Operasi: Your operators can set and replicate precise pressure, masa kitaran, and mix ratios for different product types with minimal manual intervention. | Kesan ROI: Reduces human error by an estimated 70%, ensuring consistent quality and lowering training time for new personnel.

2. IsoStatic Compression System | Asas Teknikal: Uniform pressure application from multiple axes | Faedah Operasi: Eliminates weak points and air pockets within the brick, achieving superior structural integrity and uniform density across the entire product. | Kesan ROI: Field data shows a reduction in product failure rates during curing and transport by up to 45%, directly decreasing material waste.

3. HighChromium Wear Parts & Pelapik | Asas Teknikal: Use of abrasionresistant alloys in mixing and molding components | Faedah Operasi: Withstands continuous exposure to abrasive sand and aggregate mixes, drastically extending component life. | Kesan ROI: Meningkatkan masa min antara kegagalan (MTBF), reducing spare part consumption by approximately 30% and associated downtime.

4. Pemacu Frekuensi Boleh Ubah (VFD) Motors | Asas Teknikal: Electronically controlled motor speed and torque | Faedah Operasi: Allows smooth rampup of major drives like the mixer and compressor, reducing mechanical stress and energy consumption during operation. | Kesan ROI: Industry testing demonstrates energy savings of 1520% per production cycle compared to fixedspeed motors.

5. Sistem Katrij Acuan QuickChange | Asas Teknikal: Standardized mold housing with mechanically locked inserts | Faedah Operasi: Enifies changeover from producing one brick type to another in under 30 minit tanpa alat khusus. | Kesan ROI: Maximizes equipment utilization; plants report up to a 20% peningkatan dalam keseluruhan keberkesanan peralatan (OEE) when running multiple product lines.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri | Penyelesaian Mesin Pembuat Bata Kami | Kelebihan (% penambahbaikan) |
| : | : | : | : |
| Masa Kitaran setiap Bata | 2225 saat | 1820 saat | ~18% Faster Output |
| Mix Homogeneity (Varians Ketumpatan) | ±5% across batch | ±2% across batch | 60% Lebih Konsisten |
| Jangka Hayat Acuan (Standard Mix) | 80,000 kitaran | 120,000 kitaran | 50% Lebih Panjang Umur |
| Energy Consumption per Pallet kWh/pallet)| 85 kWh/pallet)|72 kWh/pallet)|15% Less Energy|
| Kadar Penolakan (% offspec)|34%|50% Pengurangan|

5. SPESIFIKASI TEKNIKAL

Kapasiti & Penilaian: Standard models range from 1,800 ke 10,000 batu bata setiap syif 8 jam (solid standard equivalent). Specific output depends on brick size/type.
Keperluan kuasa: Motor pemacu utama dari 25 HP ke 75 Hp (18.5 kW kepada 55 kw), operating on 415V/50Hz/3Phase or customizable.
Spesifikasi Bahan: Serasi dengan tanah bersimen, abu terbang (CClass & FClass), sandlime mixes, concrete aggregates up to 6mm.
Dimensi Fizikal: Production line footprint from approx. L12m x W4m x H3m for basic systems.
Julat Operasi Persekitaran: Designed for ambient temperatures of +5°C to +45°C with relative humidity up to 80%. Memerlukan asas konkrit tahap.

6. SENARIO APLIKASI

Construction Material Supplier Urban Infrastructure Challenge:

A supplier faced inconsistent quality in paving bricks for municipal contracts, leading to project penalties.
Penyelesaian:
Implementation of a fully automated mesin membuat batu bata with PLCcontrolled isostatic compression.
Keputusan:
Achieved ASTM C936 specification compliance consistently; reduced labor costs by two operators per shift; increased daily output by 35%, securing larger tenders.

Fly Ash Utilization Plant Waste Valorization Challenge:

A coal power plant sought to monetize fly ash but struggled with lowstrength products from outdated equipment.
Penyelesaian:
Installation of a highpressure hydraulic mesin membuat batu bata optimized for fly ashbased mixes.
Keputusan:
Produced commercialgrade solid bricks with over 75% kandungan abu terbang; created a new revenue stream while reducing landfill costs; achieved compressive strength exceeding 15 MPa after curing.

7. PERTIMBANGAN KOMERSIL

Kami mesin membuat batu bata are offered in three primary tiers:

1.Tahap Pengeluaran Standard: Semiautomatic systems ideal for entrylevel or moderate volume production.
2.Peringkat Kapasiti Tinggi: Fully automatic lines with PLC control for largescale plants requiring multiple product types.
3.Peringkat Kejuruteraan Tersuai: Systems tailored for unique raw materials or specialized brick geometries.

Optional features include automated palletizers/stackers integrated curing chambers robotic glazing applicators

Kami menawarkan pakej perkhidmatan yang komprehensif:

Waranti Asas
Extended Service Contracts
Annual Maintenance Inspections
Financing options including leasetoown agreements capital expenditure financing are available through our partners subject credit approval

8.Soalan Lazim

Q What is the lead time from order placement delivery?
A Lead times vary based on model complexity typically ranging 10 weeks standard models 16 weeks fully customized systems

Q Are your machines compatible existing batching mixing systems?
A Yes our machines can be integrated into existing upstream material handling infrastructure Interface specifications provided engineering phase

Q What is typical installation commissioning process involve?
A Process includes foundation verification mechanical electrical installation calibration test runs supervised our engineers typically requires 7 days site

Q What level operator training required?
A We provide comprehensive onsite training covering operation basic maintenance troubleshooting ensure your team selfsufficient within week

Q How does pricing structure work what included base price?
A Base price includes main machine core controls standard mold set Excludes shipping duties installation optional accessories Detailed proforma invoice provided quotation stage

Q What key factors influence final brick quality apart machine itself?
A Three critical factors are consistent raw material gradation proper moisture content during compaction adequate curing time environment Our process guidelines address each