1. PEMBUKAAN PAINPOINT DRIVEN

Adakah anda menghadapi kos operasi yang semakin meningkat dan kadar pemulihan yang tidak dapat diramalkan dalam operasi perlombongan emas volum tinggi anda? Mengurus a 500 Daya tampung TPH membentangkan cabaran berbeza yang memberi kesan secara langsung kepada keuntungan anda. Titik kesakitan biasa termasuk:
Penggunaan Air yang Tinggi & Pengurusan Tailing: Pencucian dan penyaringan yang tidak cekap boleh menggunakan berjuta-juta liter setiap hari, mewujudkan liabiliti kolam penyumberan air dan tailing yang mahal.
Masa Henti yang kerap untuk Penyelenggaraan: Inferior plant construction and component wear lead to unscheduled stops, halting your entire processing line and costing thousands per hour in lost production.
Inconsistent Recovery of Fine Gold: Standard scrubbers and screens often fail to effectively liberate and capture fine gold particles, meninggalkan nilai penting dalam tailing anda.
Kos Buruh Operasi yang Tinggi: Plants requiring constant manual oversight for feed control, tersumbat, or adjustments increase your workforce expenses and exposure to safety risks.
Skalabiliti & Isu Integrasi: Modular plants that don't integrate smoothly with existing crushing or downstream circuits create bottlenecks and limit future expansion.

Is your current solution maximizing recovery while minimizing water, tenaga, dan kos buruh? Can your plant sustain 500 TPH throughput with predictable availability? The specification of your washing plant is a critical determinant of longterm project profitability.

2. GAMBARAN KESELURUHAN PRODUK

Produk ini adalah tugas berat, modular 500 TPH Gold Mining Washing Plant designed for alluvial, di ambang kelangsungan hidup, atau mendapan batuan keras yang terluluhawa. Engineered as a complete preconcentration and scrubbing unit, it prepares material for downstream gold recovery processes such as centrifugal concentrators or sluices.

Aliran Kerja Operasi:
1. Suapan Utama & Scalping: Runofmine (ROM) material is fed via hopper or conveyor into a robust scalping screen to remove oversize rocks (+75mm) before the scrubbing stage.
2. Intensive Attrition Scrubbing: Bahan sub75mm memasuki diameter besar, longlength scrubber where highenergy impellers break down claybound conglomerates and thoroughly clean mineral surfaces.
3. Saringan Utama & Pengelasan: Discharged scrubber pulp is processed over vibrating screens to separate the target fraction (mis., 10mm to +1mm). Highpressure spray bars ensure effective separation.
4. Secondary Fine Recovery (Pilihan): Screen undersize can be routed to a hydrocyclone or spiral classifier pack to deslime and further concentrate fine goldbearing material.
5. Penyimpanan Stok Produk: Sized and cleaned fractions are conveyed to designated stockpiles for efficient feed to downstream recovery circuits.

Skop Permohonan & Batasan:
Sesuai Untuk: Operasi aluvium berskala besar, mendapan eluvial dengan kandungan tanah liat, saprolitik (lapuk) hard rock material requiring aggressive preparation.
Batasan: Not a standalone recovery solution; requires downstream gold extraction units. Saiz suapan biasanya terhad kepada 200mm. Performance is dependent on specific feed characteristics such as clay content and moisture.

3. CIRI TERAS

Modul Scrubber Tugas Berat | Asas Teknikal: Oversized shaft with proprietary Nihard lifters in a long drum design | Faedah Operasi: Ensures complete disintegration of claybound ore and maximum particleonparticle scrubbing within a single pass | Kesan ROI: Increases overall gold liberation yield by an estimated 515%, reducing paymetal loss to tailings.

Reka Bentuk Modular BoltTogether | Asas Teknikal: Fabricated from hightensile steel with precision jigbored connection points | Faedah Operasi: Membolehkan pemasangan cepat di tapak dengan kimpalan yang minimum, mengurangkan masa pemasangan sehingga 40% compared to fieldfabricated plants | Kesan ROI: Pentauliahan yang lebih pantas diterjemahkan kepada hasil pengeluaran yang lebih awal.

Konfigurasi Dek Skrin Lanjutan | Asas Teknikal: Multideck, highGforce linear motion screens with polyurethane or rubber modular panels | Faedah Operasi: Provides highly efficient sizing with reduced blinding, even with sticky clays; panels can be changed individually in under 15 minit | Kesan ROI: Lowers screen media replacement costs by ~30% and increases screening availability.

Sistem Kitar Semula Air Bersepadu | Asas Teknikal: Designed for closedcircuit operation with thickener or settling pond integration | Faedah Operasi: Dramatically reduces fresh water makeup requirements—field data shows reductions of up to 70% are achievable | Kesan ROI: Cuts water procurement costs and minimizes environmental licensing complexity.

gris berpusat & Sistem Pelincir | Asas Teknikal: Automated manifold supplying all major bearing points from a single station | Faedah Operasi: Membolehkan selamat, routine maintenance in under 30 minutes without exposing personnel to moving parts | Kesan ROI: Memastikan tahan lama, menghalang kegagalan yang mahal, and enhances site safety compliance.

Robust Structural Support Frame | Asas Teknikal: Lattice beam design engineered for dynamic loads exceeding standard static calculations by a factor of 4x | Faedah Operasi: Eliminates structural fatigue cracking and vibration issues common in hightonnage applications | Kesan ROI: Provides a 20+ year structural service life under continuous operation.

Pemacu Pintar & Pakej Kawalan | Asas Teknikal: Pemacu Frekuensi Boleh Ubah (VFDS) on scrubber and conveyor motors with integrated PLC monitoring | Faedah Operasi: Allows softstart capabilities and precise speed adjustment to optimize process for varying feed conditions; provides amp/tonnage data for operators | Kesan ROI: Mengurangkan permintaan kuasa puncak (menurunkan tarif utiliti) and optimizes specific energy consumption per ton processed.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri untuk 500 Tumbuhan tph | Our OEM Factory Washing Plant Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Ketersediaan Tahunan| 8588% (lebih kurang. 4555 days downtime) | 92%+ (lebih kurang. 29 days downtime)| +5% ke +8% Adanya |
| Penggunaan Air setiap Tan| ~1.5 2 m³/tan diproses (litar terbuka)| <0.8 m³/tan diproses (closedcircuit ready)| Hingga 60% Pengurangan |
| Jangka Hayat Pelapik Scrubber| Chrome White Iron – 46 bulan| Proprietary Alloy – 1012 bulan| ~100% Increase |
| Pemasangan & Masa Pentauliahan| 1620 minggu di tapak| 1012 minggu di tapak| ~40% Lebih Pantas |
| Fine Gold Recovery Efficiency (100 mesh)| Sangat berubah -ubah; selalunya 70% reporting to concentration stage.| Significant reduction in initial losses. |

5. SPESIFIKASI TEKNIKAL

Kapasiti Reka Bentuk: Nominal 500 Ton metrik sejam (Tph) of 200mm feed material at a bulk density of ~1.6 t/m³.
Keperluan kuasa: Jumlah beban yang disambungkan lebih kurang 650750 kw (bergantung kepada konfigurasi). Primary supply recommended at 1000V /50Hz or as specified.
Spesifikasi Bahan:
Keluli Struktur: S355JR
Tempurung Drum Scrubber & Pengangkat: Keluli tahan lelasan (>400 BHN) / Optional Nihard castings
Screen Decks/Chutes/Launders:: Wear plates ≥AR400; replaceable liners in AR500
Belting Penghantar:: EP630/4 minimum
Dimensi Fizikal (Modular):
Modul Scrubber (LxWxH): ~16m x 5m x .5m
Modul Saringan:: ~12m x .5m x .5m
Feed/Discharge Conveyors:: Variable lengths; standard width = mm
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +50°C. Dust suppression spray system included as standard.

6. SENARIO APLIKASI

Operasi Alluvial Berskala Besar di Afrika Barat |

Cabaran:: A mine processing deeply weathered gravels faced severe clay blinding in their existing trommel screens, causing hourly cleanout stops and an estimated fine gold loss exceeding % through inefficient classification.
Penyelesaian:: Implementation of this OEM factorybuilt washing plant featuring the intensive attrition scrubber followed by linear motion screening decks with highpressure spray bars.
Keputusan:: Clay blinding was eliminated, allowing continuous operation at design capacity of TPH without manual intervention. Combined with optimized hydrocyclones for desliming overall project recovery increased by percentage points within the first quarter

Weathered Hard Rock (saprolit) Processing in South America |

Cabaran:: Transitioning from hard rock milling oxide ore required effective scrubbing liberation without over grinding the fragile saprolite which contained valuable coarse gold particles prone sluicing
Penyelesaian:: The modular washing plant was configured lower rotational speed scrubber longer retention time gentle but thorough cleaning followed precise screening separate plus fraction direct gravity circuit minus fraction cycloning
Keputusan:: achieved near complete liberation while preserving natural particle size coarse gold enabling simple efficient downstream gravity recovery circuit overall processing cost per ton reduced compared traditional crushing milling route

Mine Development Contractor Specializing FastTrack Projects |

Cabaran:: Needed reliable high capacity pre concentration plant that could be deployed within weeks new site minimal civil works quickly demobilized project end reduce client capital exposure
Penyelesaian:: Selected this bolt together modular washing plant due its proven rapid installation timeline standardized containerized electrical packages precommissioned factory
Keputusan:: Successfully commissioned three separate projects under month contract each from delivery site first production demonstrating model repeatable scalable deployment significantly enhancing contractor competitive bidding position

PERTIMBANGAN KOMERSIL

Pricing tiers are structured around core configuration scope:

Base Plant Tier Includes primary feed hopper scalping screen heavy duty scrubber primary sizing screen product conveyors walkways ladders basic PLC control panel Priced competitively as turnkey module

Enhanced Recovery Tier Adds secondary fine screening deck hydrocyclone cluster sump pump package advanced instrumentation monitoring Priced additional representing significant uplift recovery efficiency

Full Closed Loop Tier Incorporates slurry distribution system thickener clarified water return pumps comprehensive automation package Requires detailed site assessment priced project specific basis

Optional Features High frequency screen deck final rinsing sand product ceramic lined slurry pumps remote telemetry access real time performance data

Service Packages Extended warranty years parts labor Annual inspection maintenance contracts Onsite operator training programs Inventory consignment kits critical wear parts

Financing Options Available through partnered financial institutions include equipment leasing structures trade existing assets flexible payment terms aligned with project cash flow timelines

Soalan Lazim

What upstream crushing requirements are needed for this TPH washing plant The plant designed handle nominal feed size maximum mm ideally requires consistent feed from primary secondary crushing circuit ensure optimal performance scrubber screening decks

Can the plant be modified handle different mineral sands like chromite iron ore Yes core scrubbing sizing modules can be adapted specific gravity particle size distribution other minerals Consult engineering team application review required modifications spray patterns screen apertures etcetera

What typical operational workforce required run this plant Designed highly automated requiring personnel per shift oversee feed monitor systems perform routine checks significantly reducing labor intensity compared older technology plants

How does OEM factory build ensure quality over site assembled construction Manufacturing controlled environment allows precision jig boring superior welding quality comprehensive pre shipment testing individual modules This results better alignment faster installation higher long term structural integrity verifiable through dimensional reports test certificates supplied delivery

What lead time expected from order placement commissioning Lead times vary based configuration current production schedule Typically range between months ex works Expedited options may available additional cost includes sea freight delivery basic civil drawings foundation plans support timely implementation