1. PEMBUKAAN PAINPOINT DRIVEN

Adakah operasi pemprosesan emas anda dikekang oleh saiz suapan yang tidak konsisten, kos memakai pelapik yang berlebihan, dan masa henti yang tidak dirancang? Penghancuran primer yang tidak cekap secara langsung memberi kesan kepada keseluruhan litar pemulihan anda, membawa kepada:
Kesesakan throughput: Undersized crushers choke your SAG mill, mengehadkan kapasiti loji keseluruhan.
Kos Penyelenggaraan Tinggi: Frequent jaw plate or mantle changes halt production for hours, with replacement part expenses eroding margins.
Poor Liberation Characteristics: Incorrectly sized ore reduces grinding circuit efficiency and can negatively affect downstream cyanidation or gravity recovery rates.

Is your primary crushing station the weakest link in your profit chain? The solution begins with selecting the right heavyduty equipment engineered for the specific abrasiveness and variability of gold ore.

2. GAMBARAN KESELURUHAN PRODUK: HEAVYDUTY JAW CRUSHER FOR GOLD ORE PRIMARY REDUCTION

This product line encompasses a range of robust, highcapacity jaw crushers designed specifically for the primary crushing stage of gold ore processing. Aliran kerja operasi direka bentuk untuk kebolehpercayaan:
1. Pengambilan Suapan: Runofmine (ROM) ore is delivered via haul truck or loader into a vibrating grizzly feeder (pilihan), which removes fines and bypasses undersize material.
2. Pengurangan utama: Ore is crushed between a fixed and a reciprocating manganese steel jaw plate, applying compressive force to reduce material to a targeted top size.
3. Pelepasan: Crushed product is discharged onto the main conveyor system for transport to secondary crushing or directly to the grinding circuit.

Skop Permohonan: Sesuai untuk bijih emas batu keras (kuarza, pembawa sulfida), providing the first critical size reduction. Batasan: Tidak direka sebagai penyelesaian kendiri; requires integration with feeding and conveying systems and is typically followed by secondary/tertiary crushing for mill feed preparation.

3. CIRI TERAS

Geometri Penghancuran Agresif | Asas Teknikal: Optimized nip angle and stroke | Faedah Operasi: Enables consistent throughput of slabby or blocky feed material, mengurangkan risiko merapatkan | Kesan ROI: Maintains design tonnage, preventing revenue loss from feed stoppages

Pembinaan Rangka Tugas Berat | Asas Teknikal: Fabricated steel plate with reinforced stress points | Faedah Operasi: Absorps high cyclic loads from variable ore hardness, memastikan integriti struktur jangka panjang | Kesan ROI: Menghapuskan risiko kegagalan bingkai keletihan, protecting capital investment over a 15+ jangka hayat tahun

WedgeBased Adjustment System | Asas Teknikal: Mechanically actuated wedge & shim CSS adjustment | Faedah Operasi: Allows operators to set closedside setting (CSS) quickly and precisely without hydraulic complexity | Kesan ROI: Reduces downtime for product size changes by up to 60% compared to traditional shim systems

Perumahan Galas Berprestasi Tinggi | Asas Teknikal: Spherical roller bearings with integrated labyrinth seals | Faedah Operasi: Supports high radial and axial loads while excluding dust and contaminants | Kesan ROI: Memanjangkan hayat perkhidmatan galas lebih 30%, preventing catastrophic drive train failure

Replaceable Manganese Wear Liners | Asas Teknikal: Isotropic alloy steel with workhardening properties | Faedah Operasi: Jaw plates develop a hard wearresistant surface during operation, optimizing wear life per cost | Kesan ROI: Mengurangkan kosperton untuk bahagian haus dengan purata 22% berbanding keluli mangan standard

Pangkalan Motor Bersepadu & Pengawal Memandu | Asas Teknikal: Unified baseplate design with safetycompliant guarding | Faedah Operasi: Simplifies installation alignment and provides inherent safety for personnel | Kesan ROI: Reduces installation time and cost by approximately 25% while ensuring compliance with site safety standards

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Penanda Aras Piawaian Industri | Penyelesaian Penghancur Rahang Bijih Emas Kami | Kelebihan Berdokumen |
| : | : | : | : |
| Adanya (Masa aktif) | 9294% selama setahun (termasuk. penyelenggaraan terancang)| >96% selama setahun| +3% penambahbaikan |
| Manganese Wear Life (Bijih Pelelas) | 120,000 150,000 tan setiap set| 180,000 220,000 tan setiap set| +40% penambahbaikan |
| Penggunaan Kuasa Khusus| Varies widely with settings & bijih| Field data shows consistent reduction of 58% at comparable CSS| +7% keuntungan kecekapan|
| Kapasiti throughput (tph) at given CSS| Rated capacity often at ideal density| Guaranteed minimum throughput at stated bulk density of 1.6 t/m³| Eliminates performance speculation|

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti: Model dari 500 MTPH kepada 2,200 MTPH (dependent on feed gradation and material characteristics).
Pembukaan suapan: From 1,200mm x 800mm up to 1,600mm x 2,000mm.
Keperluan kuasa: Pemacu motor elektrik terdiri daripada 150 kW kepada 400 kw; dibekalkan sedia untuk sambungan motor pelanggan.
Spesifikasi Bahan: Rangka utama – plat keluli yang direka (kekuatan hasil minimum 355 MPa). Wear parts – premiumgrade manganese steel (1418% Mn).
Dimensi Fizikal & Berat: Berbeza mengikut model; largest model approx. L15m x W4m x H5m (transport dimensions), weight ~120 metric tons.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 25°C hingga +50°C. Dust sealing effective in conditions up to 5,000 ketinggian meter.

6. SENARIO APLIKASI

RampUp Lombong Bawah Tanah Hard Rock

Cabaran: A new underground operation needed to double its primary crushing capacity within an existing building footprint to meet expanded mill feed requirements.
Penyelesaian: Implementation of a single, largercapacity jaw crusher with a compact but heavier design replaced two older units.
Keputusan: Tercapai a 110% increase in hourly throughput within the same footprint. Reduced planned maintenance events from two schedules to one.

Alluvial/Heap Leach Operation

Cabaran: A highclay content oxide ore was causing frequent plugging in the previous grizzly and crusher chamber, resulting in daily downtime for cleaning.
Penyelesaian: Installation was paired with a heavyduty vibrating grizzly feeder featuring highG force drives and a customized jaw crusher chamber profile.
Keputusan: Plugging events reduced by over 90%. Overall plant availability increased by an average of two hours per week.

7. PERTIMBANGAN KOMERSIL

Peringkat Harga: Pricing is modeldependent based on capacity and specifications. Entrylevel configurations start at a capital investment focused on core functionality. Premium tiers include integrated automation packages and advanced condition monitoring sensors.
Ciri Pilihan: Options include automated grease lubrication systems, realtime wear monitoring probes, hydraulic toggle tensioning systems (pada model terpilih), dan bebibir penghantar pelepasan tersuai.
Pakej Perkhidmatan: Available service agreements range from basic preventative maintenance planning to fullsite operation support with guaranteed parts availability metrics.
Pilihan Pembiayaan: Flexible commercial terms are available through partner financial institutions, including leasetoown structures tailored for mining project finance timelines.

8. Soalan Lazim

S1: Adakah peralatan ini serasi dengan litar penghancur kon sekunder kami yang sedia ada?
ya. The discharge product gradation can be precisely tuned via the adjustable closedside setting (CSS) to create optimal feed size distribution for your specific secondary crushers.

S2: What is the expected impact on our operating labor requirements?
These crushers are designed for ease of operation with centralized greasing points and clear access platforms. The reduced frequency of liner changes decreases required maintenance manhours significantly.

S3: What are the lead times for critical wear parts like jaw plates?
Based on your annual forecast consumption held on file we guarantee consignment stock availability at regional service centers or offer bonded warehouse programs to ensure less than 7day delivery for priority orders.

Q4 Can you provide foundation drawings load data?
Complete installation packages including certified general arrangement drawings foundation loading diagrams interface dimensions are provided upon order confirmation

. How does pricing structure account optional automation features?
The base price quoted includes all hardware required manual reliable operation Automation instrumentation priced modularly allowing you select only capabilities required such CSS measurement tramp iron detection