1. PEMBUKAAN PAINPOINT DRIVEN

Adakah operasi pemprosesan emas anda dikekang oleh pengurangan saiz utama yang tidak cekap? Peringkat penghancuran awal menetapkan nada untuk keseluruhan litar pemulihan anda. Cabaran biasa dengan peralatan penghancuran bijih emas suboptimum termasuk:
Kos Operasi yang Tinggi: Penggunaan tenaga yang berlebihan bagi setiap tan bijih yang diproses dan kerap, unplanned downtime for liner changes and repairs directly erode profit margins.
Kesesakan throughput: Inconsistent feed size or capacity limitations in primary crushers create downstream inefficiencies in grinding and leaching circuits, capping overall plant output.
Pakaian pramatang & Penyelenggaraan: The abrasive nature of quartz and hard rock gold ore accelerates wear on crusher components, leading to high spare parts costs and lost production hours.
Pembebasan yang tidak cekap: Poorly sized crush product can hinder optimal gold liberation, potentially reducing overall recovery rates in subsequent stages.

Is your current primary crusher a source of variable cost and operational uncertainty? The solution lies in selecting robust, purposeengineered gold ore crushing equipment designed for high availability and lower costperton.

2. GAMBARAN KESELURUHAN PRODUK

This product line focuses on Primary Jaw Crushers and Gyratory Crushers engineered specifically for hard rock gold ore processing. These machines are built for the first stage of size reduction, menerima runofmine (ROM) makan terus dari lombong.

Aliran Kerja Operasi:
1. bijih emas ROM (sehingga 1.5m saiz ketulan) is fed into the crusher's receiving hopper.
2. A reciprocating jaw or gyrating mantle exerts immense compressive force against a stationary surface, memecahkan bijih dengan tekanan.
3. The crushed product discharges through an adjustable gap (Tetapan sampingan tertutup), determining the final topsize output for the SAG or ball mill feed conveyor.
4. Metal detectors and tramp release systems protect the internal mechanism from uncrushable material.

Skop Permohonan: Ideal for medium to largescale gold mining operations processing hard rock ores (mis., urat kuarza, bijih sulfida). Sesuai untuk kedua-dua pemasangan loji pegun dan tetapan modular/melekap trek.

Batasan: Tidak direka untuk basah, bijih melekit tanpa scalping terlebih dahulu; requires a consistent feed system for optimal performance. Fine grinding is handled by downstream milling equipment.

3. CIRI TERAS

Bingkai Tugas Berat & Kinematik | Asas Teknikal: Analisis Unsur Terhingga (FEA) pengagihan tekanan yang optimum | Faedah Operasi: Withstands continuous highcycle fatigue from abrasive ore, meminimumkan risiko keretakan bingkai | Kesan ROI: Extended structural life reduces capital replacement costs over a 1520 year asset lifecycle.
Manganese Steel Wear Liners | Asas Teknikal: Keluli mangan austenit pengerasan kerja (Gred 14% / 18% / 22%) | Faedah Operasi: Pelapik membangunkan lapisan permukaan yang mengeras semasa operasi, increasing service life in highly abrasive conditions | Kesan ROI: Fewer liner changeouts reduce labor costs and increase crusher availability by up to 15% setiap tahun.
Pelarasan Hidraulik & Membersihkan | Asas Teknikal: Integrated hydraulic cylinders for setting adjustment and overload protection | Faedah Operasi: Operators can adjust product size or clear a cavity blockage quickly from a local station, tanpa campur tangan manual | Kesan ROI: Mengurangkan masa henti untuk pelarasan rutin sebanyak lebih kurang 50% berbanding sistem shim manual.
Kapasiti tinggi & Nisbah Pengurangan | Asas Teknikal: Deep crushing chamber and aggressive nip angle geometry | Faedah Operasi: Enables singlestage primary crushing with reduction ratios up to 8:1, simplifying circuit design | Kesan ROI: Reduces need for secondary crushing stages in many flowsheets, lowering initial plant CAPEX.
Sistem Pelinciran Berpusat | Asas Teknikal: Automated lubrication to all critical bearing points from a single console | Faedah Operasi: Memastikan kesihatan galas yang optimum di bawah keadaan muatan tinggi, mencegah kegagalan pramatang | Kesan ROI: Prolongs major bearing service life; data medan menunjukkan korelasi 20% pengurangan hentian berkaitan galas.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Garis Dasar Piawaian Industri | Penyelesaian Peralatan Penghancur Bijih Emas Kami | Kelebihan Berdokumen |
| : | : | : | : |
| Kehidupan Pelapik (Bijih Pelelas)| ~450,000 MT throughput| ~600,000 MT throughput| +33% penambahbaikan |
| Kecekapan tenaga| 0.85 kWj/tan dihancurkan| 0.72 kWj/tan dihancurkan| ~15% lebih rendah kos tenaga |
| Ketersediaan Mekanikal| 92% operasi operasi| 95%+ operasi operasi| >3% peningkatan masa pengeluaran |
| Masa Min Antara Kegagalan (MTBF)| ~1,200 jam| ~1,600 hours| +400 hours of reliable operation |

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti: Bergantung kepada model, daripada 150 TPH berakhir 2,500 TPH of hard rock gold ore.
Pembukaan suapan: Sehingga 1500mm x 1200mm (Rahang) or equivalent gyratory intakes.
Keperluan kuasa: Motor elektrik dipandu dari 90 kW kepada 450 kw; dikonfigurasikan untuk bekalan kuasa lombong voltan tinggi.
Spesifikasi Bahan: Bingkai utama: fabricated steel plate (kekuatan hasil minimum 355 MPa). Pakai bahagian: premium grade manganese steel castings.
Dimensi Fizikal: Varians model yang ketara; designs account for transport constraints and plant layout logistics.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C; dust sealing standard for dry operations.

6. SENARIO APLIKASI

West African Gold Mine (Hard Rock) | Cabaran: Operasi besar menghadapi masa henti yang berlebihan setiap 68 weeks for jaw crusher liner replacements on their highly abrasive metasediment ore body. This created recurring bottlenecks.| Penyelesaian: Implementation of a heavyduty jaw crusher with optimized kinematics and a highergrade manganese steel liner profile.| Keputusan: Hayat pelapik dilanjutkan kepada purata 12 minggu antara perubahan. This translated to two fewer changeouts per year per crusher, increasing annual available production time by an estimated 180 jam.

Modular Processing Plant Contractor (Multiple Sites) | Cabaran: A contracting company needed reliable primary crushing units that could be rapidly deployed across different sites with varying ore competencies without constant reengineering.| Penyelesaian: Deployment of standardized trackmounted jaw crushers with hydraulic setting adjustment as their universal primary solution.| Keputusan: Achieved consistent performance across sites; setup times reduced by an average of two days per relocation due to standardized procedures and parts.

7. PERTIMBANGAN KOMERSIL

Our gold ore crushing equipment is offered across three valueengineered tiers:
1. Julat Tugas Standard: Untuk konsisten, moderateabrasion ores. Focuses on core reliability at an accessible capital cost point.
2. Julat Tugas Berat (Disyorkan): For typical hard rock gold ores. Termasuk semua ciri yang disenaraikan dalam Bahagian 3 sebagai standard. Offers the optimal balance of lifetime cost and performance.
3. UltraDuty Range: For extreme abrasion and hightonnage operations (>5 juta tan/tahun). Includes enhanced wear packages and monitoring systems.

Ciri pilihan termasuk sistem pemantauan haus automatik, advanced motor starters (VFDS), dan antara muka penghantar pelepasan tersuai.

Service packages range from basic commissioning support to comprehensive multiyear maintenance agreements with guaranteed parts availability metrics.

Financing options include traditional capital purchase as well as leasetoown structures tailored to project cash flow timelines.

8.Soalan Lazim

S1: Is this equipment compatible with our existing SAG mill feed conveyor system?
A1： ya， our engineering team will review your existing plant layout， required discharge height，and product gradation。 We design discharge points，hopper interfaces，and chutework as part of the supply scope to ensure integration。

S2： What is the expected impact on our overall grinding circuit efficiency？
A2： By providing a consistent， wellsized crush product（typically minus150mm）， these crushers promote stable feed into your SAG or ball mills。 Industry testing demonstrates that consistent feed size can improve grinding circuit throughput stability by reducing surges。

S3： How does the pricing compare over a total lifecycle versus cheaper alternatives？
A3： While initial capital outlay may be higher than some alternatives， total cost of ownership is typically lower。 This is due primarily to extended wear part life， higher energy efficiency，and greater mechanical availability which together reduce operating cost per ton over the asset's life。

S4： What are your commercial terms regarding delivery？
A4： Delivery terms（EXW， FOB， CIF）are negotiated based on project location。 Lead times vary by model complexity but typically range from16to24weeks after order confirmation。 We provide detailed shipping dimensionsand weights wellin advance。

S5： Do you provide installation supervision？
A5： ya。 We strongly recommend our supervised installation package。 Our field engineers ensure correct assembly， penjajaran,and commissioning accordingto specifications。 This service mitigates installation errors that could affect warranty coverageand longterm performance。

S6： Can you supply wear parts compatible with other OEM crushers we have onsite？
A6： We manufacture precision replacement wear parts（liners， mantel， concaves）for our own equipment lines。 For other OEM models we recommend consulting directlywiththe original manufacturerfor exact specifications tomaintainequipment warranties。

S7： What training do you provideforour maintenance crew？
A7： We provide comprehensive operationaland maintenance training during commissioning。 This includes handson instructionon daily checks， proper lubrication procedures， safe adjustment protocols,and wear part changeout sequences。 All documentationis providedin both digitalandhard copy formats