1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang semakin meningkat dan masa henti yang tidak menentu menghakis margin projek perlombongan emas anda? Kecekapan operasi pemulihan anda bergantung pada kebolehpercayaan dan ketepatan pengekstrakan teras dan peralatan pemprosesan anda. Cabaran biasa dengan jentera suboptimum termasuk:

Perbelanjaan Operasi yang Tinggi: Peralatan yang tidak cekap menggunakan kuasa dan air yang berlebihan, while poor recovery rates leave valuable micron gold in the tailings, memberi kesan langsung kepada pendapatan.
Masa Henti Penyelenggaraan Berlebihan: Frequent mechanical failures in harsh mining environments lead to unscheduled stoppages, halting entire processing lines and delaying production targets.
Inconsistent Recovery Performance: Variable feed grades and particle sizes can overwhelm static systems, causing gold losses and requiring constant manual adjustment from your plant operators.
High Chemical Consumption: Nonoptimized systems often overconsume reagents like cyanide or flotation chemicals, unnecessarily increasing both cost and environmental management complexity.

Is your current setup delivering the consistent tonnageperhour and recovery percentage your feasibility study promised? The selection of engineered peralatan perlombongan emas is a primary determinant of your site's longterm profitability.

2. GAMBARAN KESELURUHAN PRODUK: MODULAR GRAVITY CONCENTRATION & CYANIDATION PLANT

This product line encompasses a suite of integrated peralatan perlombongan emas designed for primary and secondary alluvial/hard rock operations. The system focuses on maximizing recovery rate (%), minimizing operational cost ($/ton), and ensuring operational simplicity.

Aliran Kerja Operasi:
1. Penghancuran utama & Pengilangan: Feed material is reduced to a target liberation size via jaw crushers and ball mills.
2. Gravity PreConcentration: A centrifugal concentrator (mis., Jenis Knelson atau Falcon) recovers coarse free gold immediately, mengurangkan beban hiliran.
3. larut lesap & Penjerapan: The gravity tailings report to an agitated leach tank circuit where gold is dissolved. The pregnant solution then flows through a series of carbon adsorption columns (CIP/CIL).
4. Electrowinning & Peleburan: Karbon yang dimuatkan dirawat dalam lajur elusi; the highgrade eluate is processed in an electrowinning cell to produce cathode sludge, which is then smelted into doré bars.

Skop Permohonan & Batasan:
Skop: Ideal for mediumscale operations processing 50 500 tan sehari (TPD). Effective for both freemilling ores and some refractory ores with pretreatment. Suitable for fixed plant or modular deployment.
Batasan: Not a standalone solution for highly refractory ores requiring biooxidation or pressure oxidation. Feed particle size must be controlled within design parameters for optimal recovery.

3. CIRI TERAS

Advanced Centrifugal Concentrator | Asas Teknikal: Daya graviti dipertingkatkan (Gforces) & fluidized bed separation | Faedah Operasi: Captures free gold down to 1030 microns from primary grinding circuit, producing a highgrade concentrate | Kesan ROI: Directly increases overall recovery by 520%, providing fast payback on liberated gold.

Optimized Agitated Leach Reactor | Asas Teknikal: Dinamik Bendalir Pengiraan (Cfd)designed tank geometry and impeller system | Faedah Operasi: Ensures uniform slurry agitation and oxygen dispersion for consistent >95% leach efficiency while reducing power draw per cubic meter | Kesan ROI: Lowers energy costs by approximately 15% versus standard designs and improves reagent efficiency.

Automated CarboninPulp (CIP) Sistem | Asas Teknikal: Pengawal Logik Boleh Aturcara (Plc)managed interstage screens and airlift transfers | Faedah Operasi: Maintains optimal carbon concentration and movement between tanks with minimal operator intervention, preventing carbon saturation losses | Kesan ROI: Stabilizes recovery in the adsorption circuit, typically improving efficiency by 25% over manual systems.

HighEfficiency Electrowinning Cell | Asas Teknikal: Corrosionresistant stainless steel cathode design with optimized current density distribution | Faedah Operasi: Mencapai >99.9% gold deposition from loaded eluate, producing dense, highpurity cathode sludge | Kesan ROI: Maximizes final product yield and reduces smelting cycle time and associated costs.

Reka Bentuk SkidMounted Modular | Asas Teknikal: Structural steel skids with prepiped/prewired process modules | Faedah Operasi: Dramatically reduces installation time and civil works cost on site; facilitates future expansion or relocation | Kesan ROI: Boleh mengurangkan masa pentauliahan tumbuhan sehingga 40%, mempercepatkan masa untuk pengeluaran.

Sistem Kawalan Proses Berpusat | Asas Teknikal: SCADA interface with key instrumentation (pH, ORP, ketumpatan, sensor tahap) | Faedah Operasi: Provides plant managers with realtime data logging, trend analysis, and remote alarm capabilities for proactive decisionmaking | Kesan ROI: Reduces labor requirements for routine monitoring and minimizes human error leading to process upsets.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Penanda Aras Piawaian Industri | Penyelesaian Peralatan Perlombongan Emas Ini | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Kadar Pemulihan Emas Keseluruhan (freemilling ore) | 88 92% | 94 96%+ | +3% ke +5% peningkatan mutlak |
| Penggunaan Kuasa setiap Tan Diproses | 18 22 kWj/tan | 15 17 kWj/tan| ~18% reduction |
| Average Carbon Activity Loss per Cycle| 10 15% activity loss| 3,000 jam| >50% penambahbaikan |

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti: Boleh dikonfigurasikan daripada 50 TPD ke 500 TPD modular plants.
Keperluan kuasa: Main plant feed: 400V/50Hz atau 480V/60Hz, tiga fasa. Typical total connected load ranges from 150 kw (50 TPD) ke 850 kw (500 TPD).
Spesifikasi Bahan:
Leach tanks & thickeners: Mild steel with wearresistant rubber lining or epoxy coating.
Solution piping & sel electrowinning: Schedule80 PVC or stainless steel (316L).
Structural supports: Hotdip galvanized steel.
Dimensi Fizikal (Contoh untuk 200 Loji TPD): Approximate footprint of main processing modules is 25m L x
15m W x
12m H.
Julat Operasi Persekitaran: Designed for ambient temperatures from 10°C to +50°C. Dustproofed electrical panels (IP65) are standard.

6. SENARIO APLIKASI

Pengembangan Lombong Hard Rock Skala Pertengahan

Cabaran:
An existing mine in West Africa sought to expand throughput from
100 ke
200 TPD but faced space constraints in their existing plant footprint
and needed higher recovery from their sulphideassociated free gold ore.
Penyelesaian:
Implementation of a modular,
skidmounted
gold mining equipment package featuring an enhanced gravity circuit ahead of an expanded CIL system.
Keputusan:
The compact modular design saved
60%
on planned civil works
and allowed tiein during a planned shutdown
Overall plant recovery increased from
90.5%
ke
94%
due to the optimized gravity preconcentration

Alluvial Gold Operation Upgrade

Cabaran:
A South American alluvial operation using traditional sluices experienced significant fine gold losses (<100 mesh)
and high water consumption making permitting difficult

Penyelesaian:
Deployment of a closedcircuit waterrecirculation plant centered on highG centrifugal concentrators as the primary recovery device

Keputusan:
Fine gold recovery improved by an estimated
35%
reclaiming previously lost values Water consumption was reduced by over
70%
easing environmental compliance The system paid for itself within eight months of operation

7 PERTIMBANGAN KOMERSIL

Pricing tiers are structured around throughput capacity:

Tier I Base Plant (
100 TPD):
Includes core crushing grinding gravity concentration leaching adsorption electrowinning basic PLC control

Tier II Enhanced Plant (
250 TPD):
Adds automated carbon handling advanced instrumentation thicker linings on critical wear components redundant pumping systems

Tier III Turnkey Plant (
500 TPD):
Comprehensive scope including feed preparation conveyors tailings management system full SCADA control room installation supervision commissioning support

Ciri Pilihan:
Oxygen injection system for enhanced leaching pregrobbing test columns security cages reagent dosing systems remote monitoring satellite package

Pakej Perkhidmatan:
Standard warranty covers parts defects Extended service agreements provide scheduled maintenance inspections priority technical support Financing Options Available through partner institutions including leasetoown structures project financing support tailored to mine cash flow projections

8 Soalan Lazim

What are the primary factors that determine if this equipment is suitable for my ore body?
We require a representative kg sample for free metallurgical testing Key determinants are gold liberation size mineralogy sulphide content presence of pregrobbing materials Our engineers will provide a projected recovery flow sheet based on test results

How does this system handle variations in feed grade?
The process control system is designed to adjust reagent dosing pumps based on live sensor readings feed rate For major grade shifts operators can adjust retention times in consultation with our metallurgical support team ensuring stable performance across normal variances

Apakah latihan yang disediakan untuk pasukan operasi kami?
Commissioning includes comprehensive onsite training covering startup/shutdown procedures routine maintenance troubleshooting safety protocols We also provide detailed digital operation maintenance manuals accessible via tablet on site

What are the typical lead times from order placement?
Lead times vary by capacity For standard Tier I plants lead time averages months Custom configurations may require additional engineering time Expedited options may be available subject to component supply chain status

Are these plants compatible with renewable energy sources such as solar hybrid systems?
Yes The electrical systems can be engineered to interface with variable power inputs We can provide guidance on necessary power conditioning equipment battery storage sizing based on your specific energy profile