1. PEMBUKAAN PAINPOINT DRIVEN

Menguruskan operasi pemprosesan emas memerlukan daya pengeluaran yang seimbang, kadar pemulihan, dan kos operasi. Peralatan yang tidak cekap atau tidak boleh dipercayai secara langsung memberi kesan kepada keuntungan anda. Adakah anda menghadapi cabaran berterusan ini?
Masa Henti yang Tinggi untuk Penyelenggaraan: Frequent component wear and unplanned stops for repairs cripple your production schedule, costing thousands per hour in lost processing capacity.
Kadar Pemulihan Suboptimum: Inefficient separation or leaching processes mean valuable micron gold is lost to tailings, representing a direct revenue leak.
Kos Operasi Berlebihan: High energy consumption for grinding and material handling, coupled with the labor intensity of constant monitoring and adjustment, menghakis margin keuntungan.
Alam sekitar & Risiko Pematuhan Keselamatan: Managing cyanide solutions, tailings containment, and volatile material dust requires robust, failsafe equipment designs to mitigate liability.
Had Kebolehskalaan: Inflexible systems that cannot adapt to varying ore grades or throughput targets hinder operational agility and expansion plans.

The right contractmanufactured gold mining equipment is engineered to address these exact issues.

2. GAMBARAN KESELURUHAN PRODUK

Barisan produk ini merangkumi tugas berat, ketepatan kejuruteraan peralatan perlombongan emas for extraction and beneficiation processes. As a contract manufacturer, we design and fabricate customconfigured systems based on proven principles to meet specific plant requirements.

Aliran Kerja Operasi Biasa:
1. Penghancuran utama & Pengisaran: Customdesigned jaw crushers, penghancur kon, and ball/SAG mills reduce runofmine ore to the optimal liberation size.
2. Kepekatan Graviti & Pengelasan: Cyclones, lingkaran, or shaking tables separate coarse freemilling gold from gangue material.
3. larut lesap & Penjerapan (CIL/CIP): Agitated leach tanks with efficient oxygen introduction dissolve gold, followed by adsorption onto activated carbon in a series of tanks.
4. Elusi & Electrowinning: Loaded carbon is treated to strip gold into solution, which is then plated onto cathodes via electrowinning cells.
5. Smelting & Pengurusan Tailing: Cathode sludge is smelted into doré bars, while inert tailings are safely transported to storage facilities.

Skop Permohonan: Suitable for greenfield projects, pengembangan tumbuhan, and retrofit upgrades for alluvial (peletakan) dan batu keras (lode) deposit.
Had Utama: Final recovery rates are dependent on ore mineralogy; equipment must be specified based on comprehensive metallurgical test work.

3. CIRI TERAS

Modular Tank Design | Asas Teknikal: Standardized submodules with flanged connections | Faedah Operasi: Masa dan kos pemasangan medan dikurangkan dengan ketara; allows for easier future plant reconfiguration or expansion | Kesan ROI: Cuts construction timeline by up to 30%, mempercepatkan masa untuk pengeluaran

HighEfficiency DualImpeller Agitation | Asas Teknikal: Dinamik Bendalir Pengiraan (Cfd)optimized impeller geometry for uniform solids suspension and oxygen transfer | Faedah Operasi: Mencapai >95% leaching efficiency within a shorter retention time; prevents settling and dead zones | Kesan ROI: Reduces cyanide consumption by 815% and increases overall recovery

Sistem Pelapik Tahan Lelasan | Asas Teknikal: Interchangeable liners of graded chromemoly steel or specialized rubber compounds in highwear zones | Faedah Operasi: Extends service life of mill internals, voltan pam, and pipeline elbows; minimizes maintenance frequency | Kesan ROI: Lowers total cost of ownership by reducing spare parts inventory and labor hours for replacement

Advanced Process Control Interface | Asas Teknikal: PLC/SCADA system with preconfigured PID loops for density, pH, tahap, and flow control | Faedah Operasi: Provides stable process operation with minimal operator intervention; enables realtime data logging for performance optimization | Kesan ROI: Improves consistency, reduces reagent overuse, and allows leaner crew staffing

Integrated Safety & pembendungan | Asas Teknikal: Doublewalled tank design on leach circuits with leak detection sensors and bunded spill containment | Faedah Operasi: Mitigates risk of environmental incidents; ensures compliance with stringent international mining codes | Kesan ROI: Reduces potential liability costs and insurance premiums while safeguarding social license to operate

Optimized Carbon Handling Circuitry | Asas Teknikal: Pneumatic or hydraulic carbon transfer systems with minimized pipe bends and wear points | Faedah Operasi: Reduces physical degradation (pergeseran) of activated carbon fines during transfer between stages | Kesan ROI: Lowers carbon consumption costs by up to 20% setiap tahun

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Penanda Aras Piawaian Industri | Penyelesaian Peralatan Perlombongan Emas Kami | Kelebihan Berdokumen |
| : | : | : | : |
| Leach Tank Agitation Efficiency (Mass Transfer Coefficient) | 1520 hr⁻¹ (for standard radial impellers) | 2832 hr⁻¹ (with optimized dual impellers)| Hingga 60% penambahbaikan |
| Liner Life in Primary Grinding Mills (for equivalent ore) | 4,500 5,500 jam | 6,500 7,500 jam| ~30% longer service life |
| Specific Energy Consumption Grinding Circuit| Berbeza secara meluas; garis dasar ditetapkan pada 100%| Pengurangan purata bagi 812% through optimized drive & mill design| Hingga 12% penjimatan tenaga |
| Pemasangan Di Tapak & Masa Pentauliahan| 100% (for fully fieldwelded structures)| Dikurangkan lebih kurang 2530%| Saves weeks on critical path schedule|
| Activated Carbon Attrition Losses| ~1015% per cycle in pneumatic transfer|<5% per cycle in optimized system| At least a 50% reduction in carbon loss |

5. SPESIFIKASI TEKNIKAL

Specifications are projectspecific; below represents a sample range for key components.

Kapasiti/Penilaian: Ball Mills from 500kW to 7+ MW; CIL/CIP Tank Trains from 500 m³ to 4,000 m³ total volume.
Keperluan kuasa: Designed for both highvoltage motor drives (3.3kV 11kV) and lowvoltage control systems (400V/480V). Pemacu Frekuensi Boleh Ubah (VFDS) are standard for pump and fan control.
Spesifikasi Bahan:
Keluli Struktur: AS/NZS 3678 Gred 350 or ASTM A36.
Platework Contacting Slurry: ASTM A240 Grade 316L Stainless Steel or Carbon Steel with proprietary wearresistant linings.
Piping: SCH80 abrasionresistant polyethylene (HDPE/LLDPE) or lined steel pipe.
Dimensi Fizikal: Modular tanks typically fabricated in segments up to max shipping dimensions (~4m x 4m x 12m). Field assembly completed on your prepared foundations.
Julat Operasi Persekitaran: Equipment designed for ambient temperatures from 20°C to +50°C. Electrical components rated to IP66/NEMA 4X for dust/moisture protection.

6. SENARIO APLIKASI

West African Hard Rock Mine Expansion

Cabaran:
An existing operation needed to increase throughput by 40% but had limited footprint space within the existing plant layout. The leaching circuit was identified as the bottleneck.

Penyelesaian:
We supplied a compact,
modular CarboninLeach (peralatan perlombongan emas) tank train designed as a parallel expansion module. It utilized taller tank designs with our highefficiency agitation system to maximize volume within the constrained area.

Keputusan:
The modular design allowed tiein during a planned shutdown without disrupting the original circuit. The new circuit achieved design capacity within two weeks of startup,
contributing directly to the overall plant’s increased throughput target.

MidScale Artisanal & SmallScale Mining Formalization Project

Cabaran:
A governmentbacked initiative aimed to consolidate several small operations into a centralized,
environmentally sound processing facility,
requiring robust yet simpletooperate equipment that minimized chemical handling risks.

Penyelesaian:
We provided a complete,
containerized gravityflotationleach (peralatan perlombongan emas) package,
featuring integrated safety containment,
automated reagent dosing,
and simplified control interfaces suitable for trained local technicians.

Keputusan:
The plant achieved over
92%
recovery rates from complex ores while meeting all environmental discharge standards,
demonstrating that formalized operations can be both profitable
and responsible.

7. PERTIMBANGAN KOMERSIL

Model pembuatan kontrak kami menyediakan fleksibiliti merentas skala projek:

Peringkat Harga:
Standard Module Fabrication: Cost based on tonnage of steel,
machining hours,
and purchased components (pam,
motor).
Engineered Package Supply: Lumpsum turnkey pricing for defined process islands (mis.,
complete grinding module,
CIL train).
EPC/EPCM Collaboration: Integrated pricing within an Engineering,
Perolehan,
Construction Management framework for full plant builds.

Ciri Pilihan & Naik taraf: Pakej instrumentasi lanjutan (
online particle size analyzers),
spare part kits (
gear sets,
bearing assemblies),
and extended automation capabilities (
fleet management telemetry).

Pakej Perkhidmatan: Kontrak pemeriksaan tahunan,
predictive maintenance planning support,
and remote diagnostic access via secure VPN connection are available postcommissioning.

Pilihan Pembiayaan: We work with international export credit agencies
and project finance partners
to offer structured leasetoown
or deferred payment plans aligned with your project's cash flow milestones.

8.Soalan Lazim

1.Q:
How do you ensure your customfabricated modules will interface correctly with our existing plant infrastructure?
A:
Our engineering phase includes a comprehensive review of your existing P&ID ,
structural foundations ,
and utility tiein points .
Kami menyediakan lukisan antara muka terperinci
for client approval before fabrication commences ,
ensuring fitforpurpose integration .

2.Q:
Apakah masa utama biasa daripada penempatan pesanan
to shipment?
A:
Lead times vary by complexity .
For major modules like leach tanks or mill shells ,
a realistic timeline is
20
32 minggu .
Ini termasuk kejuruteraan terperinci ,
perolehan bahan ,
rekaan ,
and shop testing .
Pilihan terpantas mungkin tersedia .

3.Q:
Can your equipment handle highly abrasive or highclaycontent ores?
A:
ya .
We specify materials based on your provided ore characteristics .
For abrasive ores ,
we recommend upgraded liner materials .
For clayrich ores ,
we can incorporate design modifications in thickeners
and agitation systems
to mitigate rheological challenges .

4.Q:
What level of training do you provide for our operations team?
A>
We include comprehensive commissioning support
and handson operator training as standard .
This covers normal operation ,
prosedur penyelenggaraan rutin ,
troubleshooting guides ,
and safety protocols specific t o the installed equipment .

5.Q:
Are your designs compliant with major international standards?
A>
Our core engineering adheres t o AS/NZS , ASTM , ISO , an d other relevant standards f or structural design , pressure vessels , an d electrical safety . We clearly identify any jurisdictionspecific requirements needed f or certification i n your region during th e quotation phase .

6.Q:
How do you handle warranty an d postwarranty technical support?
A>
We offer an initial warranty covering defects i n materials an d workmanship f rom th e date o f commissioning . Our technical support team remains available postwarranty f or advisory services , wit h priority given t o clients holding active service agreements .

7.Q:
Do you offer performance guarantees on recovery rates ?
A>
While we guarantee th e mechanical performance an d duty specifications o f th e supplied equipment , final metallurgical recovery i s dependent o n multiple factors beyond our control , including feed grade an d mineralogy . Walau bagaimanapun , we base our process designs o n lockedcycle test work t o ensure they are capable o f achieving target recoveries under specified conditions .